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Engineering and custom solutions

We build lighting for environments where no product exists

Fourteen meters underwater. Leaded glass against gamma radiation. Completely 316L. From -65 to +120 °C. Each of those four is a delivered luminaire, not a study.

For us, custom work does not start with a drawing, but with your environment: temperature, pressure, corrosion, radiation, vibration, and the standards set by your client. From that follows whether you need a different light color, a customized housing, or a luminaire that does not yet exist. We will also tell you when a standard product is sufficient.

Response within 1 business dayYou speak to an engineer, not a salesperson.Non-binding

Assembly of the Barracuda BA48 LED floodlight with visible LEDs
14 m under waterPermanently submerged-65 up to +120 °CTested temperature range
316LHousing and mountingFlake glassAgainst gamma radiation
Three levels

You never pay for more engineering than you need

Customization is not an all-or-nothing proposition. In the vast majority of cases, an existing luminaire with a different optic, color, or bracket is sufficient. Choose the level below that fits your situation; if you are in doubt, we will determine it together with you within one business day.

Level 1
Existing luminaire, tailored to your application

The fixture remains as it is; the execution adapts. Light color, optics, CRI, voltage, cable length, connector, bracket, and coating are chosen based on what your position requires rather than what happens to be in stock.

For those who want the right specification without compromises, within the normal delivery time. This is by far the most common level, and in many cases it is also enough.

Practical example

Amber 2200K with an asymmetrical optic for a nature-sensitive location, so that the bat corridor remains unlit and the work zone does not.

What you supplyenvironment and mounting position
What you get backspecified standard luminaire
Lead timewithin the normal delivery time
Minimum quantityno minimum
Engineering costsno engineering fee
What is possible at this level
Light color from 1800K to 6500K, and dual-color
Optics and beam angle per position
CRI 80 or 90 where color rendering matters
Voltage, cable length and connector
Bracket, mounting direction and coating color
Level 2
Existing fixture, structurally modified

The fixture is rebuilt using certain components: a different housing, a different material, an additional seal, a heavier-duty bracket, or supplementary certification. The basis remains a proven product, which keeps lead time and risk limited.

For environments where the standard program just doesn't suffice. Usually, one characteristic is the problem: the temperature, the vibration, or the material.

Practical example

A Barracuda with a heavy-duty bracket rated for 200G shock loads, tested in-house, and the same fixture in 316L for a high-temperature zone exposed to salt.

What you supplyrequirements package or load profile
What you get backcustomized luminaire with documentation
Lead timeproject-dependent, weeks
Minimum quantityfrom 1 piece
Engineering costslimited, per project
What is possible at this level
316L housing instead of coated aluminum
Heavier bracket or different mounting concept
Additional sealing or different cable gland
Custom driver position or external driver box
Additional certification or test reports
Level 3
From requirements to certified product

There is no fixture that can handle it, so we build one. Designed to your specifications, evaluated in 3D before anything is made, tested as a prototype against those exact specifications, and then certified and mass-produced.

For environments for which nothing exists: underwater, nuclear, extreme temperature, or a combination that no supplier covers.

Practical example

The 316L luminaire with radiation-shielding lead glass for a nuclear facility, and the luminaire that is permanently under pressure at a depth of fourteen meters.

What you supplyprogram of requirements, standards and environment
What you get backcertified luminaire plus test reports
Lead timeafter the requirements analysis concretely
Minimum quantityfrom 1 piece
Engineering costsone-off engineering fee
What is possible at this level
Iron analysis and translation into a technical package
3D design concept for review
Prototype with pressure, temperature, and material testing
CE and the standards that your application requires
Series production, installation and maintenance
Evidence

Two fixtures that did not exist before someone asked for them

Barracuda SS floodlight for underwater use at Rolldock

Fourteen meters underwater

At a depth of fourteen meters, every gasket is permanently under pressure, and a leak is not something you discover the next morning. We designed a luminaire that not only withstands that environment but continues to perform throughout its entire lifespan, featuring a pressure-resistant cable entry and a serviceable design. No luminaire existed for this application; now one does.

BasisBarracuda in 316L
Level3, brand new luminaire
Product photo of a gamma-ray resistant LED floodlight

Lead glass against gamma radiation

Gamma radiation breaks down plastics and electronics; a standard fixture does not last long in it. For a European nuclear facility, we developed a fixture with radiation-shielding lead glass in a completely 316L housing, designed for the radiation load of that specific position. Because of the nature of the location, we are not naming the client; discretion is part of this work.

Materialleaded glass in 316L
Level3, under NDA
The journey

From requirements specification to certified luminaire in five steps

With every step you get something tangible in your hands, and at every step you can stop. This way you know what you are getting into before anything is built.

01

Iron analysis

We translate your environment into a technical specifications package: temperature, pressure, corrosion, radiation, vibration, cleaning, and applicable standards. This is also where the required level is determined, and whether one is even needed.

You receive: a set of requirements and a well-founded recommendation regarding the level

02

3D design concept

You see the fixture before anything is built: shape, dimensions, installation, cable entry, and driver position. That is the moment to make changes, because after that it gets expensive.

You receive: a 3D design and dimensions for review

03

Prototype and testing

A physical fixture will be produced and tested against the specifications: pressure, temperature, material, sealing. No assumptions, only measured values, even if they fall short.

You receive: a prototype and the test reports

04

Certification

CE and EN standards relevant to your application, with the documentation that your client or insurer wants to see. What we cannot certify, we state explicitly here.

You receive: certificates and technical documentation

05

Series, installation and maintenance

From a single unique fixture to series production, with the same testing and documentation. If desired, we install it ourselves, VCA** certified, and take care of the maintenance.

You receive: supplied light fixtures, and installation if you wish

Honest across the border

When customization is not the answer

A custom process takes time and money, and only pays off if a standard program truly cannot handle it. In many cases, that is not so: a different lens angle, a different color temperature, or a different mounting position solves the problem within the normal delivery time.

We also say that even if it costs us an assignment. An engineering process that turns out to be unnecessary afterwards is a loss for both parties.

What we do not do

We do not supply ATEX- or IECEx-certified luminaires and do not hold class approval from a classification society. If your environment requires this, we will state this during the initial conversation and refer you elsewhere.

Your questionWhat we usually advise
The position is warm, but how warm I do not knowMeasure first. If it stays below +50 °C, the standard program is sufficient; above that, the HT line is already there.
I need a different light color or beam angleThat is level 1, not a custom-made program: color, optics, and CRI are selectable options within the normal delivery time.
The fixture does not fit my mounting pointUsually a bracket issue. Our assembly program covers many positions; only when that fails does it become level 2.
I want a unique fixture for the appearanceThen we advise against it. Engineering pays off in technology, not in form; you are better off choosing color and assembly.
My environment is asking for ATEX or class approvalWe cannot deliver that. We state that during the initial conversation and refer them to a specialized party.
Trusted by

Companies with the harshest environments choose our engineering

From Rolldock to Tata Steel, Boskalis, Mammoet, and VDL. Not because of a brochure, but because of luminaires that demonstrably do what we promise, and documentation that allows them to prove that to their own clients.

Questions

Frequently Asked Questions about Engineering and Customization

Is your question not listed? Call Lucas de Graaf directly; you will be connected to an engineer immediately.

Starting from a single piece. A one-time engineering fee applies for single pieces; after that, we build the luminaire with the same testing and documentation as a series. Some environments require precisely one unique luminaire, and that is also possible.

A level 1 configuration usually falls within the normal delivery time. A customized fixture takes a matter of weeks, depending on what is being changed. For a completely new fixture, we provide a concrete schedule after the requirements analysis; before that, any number is a shot in the dark.

Yes. Water depth, temperature range, material, and radiation protection have been tested and verified. The test reports are included in the documentation provided to you. Where we have not tested something, we state that as well; that is the reason why there is no standardized vibration class listed on our product pages.

At level 1 nothing: that is product selection. At level 2, the costs depend on what changes structurally. At level 3, a one-off engineering fee applies which we will make concrete after the requirements analysis, so that you can weigh it against the number of luminaires and the service life.

The design and the rights to it remain with JEL Products, even for a fixture built entirely for your specific situation. What is negotiable, however, is exclusivity: that we will not supply the fixture to your competitors or within your industry. Be sure to raise this issue early on, as it will help determine the structure of the process.

Yes, we do that regularly, including for nuclear environments. Please indicate in your request that it needs to be under an NDA, and we will send one over before the technical details are discussed.

The same five-year industrial warranty as our standard products, unless the application requires different arrangements. In extreme environments, we pre-agree on those arrangements, along with the limits within which they apply.

Yes. We also provide lighting calculations and reports on glare and light nuisance in accordance with the NSVV code of conduct separately, as justification for your permit or design. There is no purchase obligation attached to this.

No. We build on our own platforms, because only then can we guarantee testing, documentation, and the warranty. However, we do look into whether an existing installation can be replaced with our luminaires.

Then we say that. A prototype that fails the test is unfortunate, but it is better than a luminaire that fails on location. In that case, we discuss whether a different approach is possible or whether the requirement needs to be adjusted.

Yes, preferably from the design phase. Then we coordinate the lens, voltage, cable length, connector, and mounting surface with the machine architecture, so that the luminaire fits into the assembly line instead of being screwed on afterwards.

The environment, not the fixture: temperature, pressure, corrosion, radiation, vibration, cleaning, and the standards set by your client. A photo of the location and a drawing help. If you do not know everything, provide what you do know.

Request

Describe your surroundings, not the fixture

What we need is the operating load: temperature, pressure, corrosion, radiation, vibration, cleaning, and the standards set by your client. The fixture follows from that. If you do not know all of these values, let us know what you do know; we will determine the rest together.

Within one working day, you will hear what level your situation requires, and just as honestly when a standard product suffices.

Portrait photo of Lucas de Graaf
Lucas de Graaf

Technical Director, MSc

Responsewithin 1 working day, by an engineer
Starting at1 fixture
Under NDAconventional, also nuclear
Warranty on custom work5 years, as per standard

Working under an NDA is customary. Please indicate this in your message, and we will send one along.