Orca LED Floodlight

Unrivaled light performance up to 111,300 lumens for the toughest industries

01.
Orca LED Floodlight

Power: 800 – 320 Watts
Light intensity: 111,300 - 55,000 lumens
Lens angles: 69° – 38° – 14Ɨ46° – 14°
Color Temperature: 6500K – 2200K

Industrial LED Floodlight
Discover our Orca

The Orca LED Floodlight is the flagship of our DCbright line: an extreme powerhouse that pushes the boundaries of industrial LED lighting with its 800W of power and light output of up to 111,300 lumens. Inspired by the majestic marine animal, the Orca combines relentless power with intelligent heat dissipation and excellent corrosion resistance. This makes it ideal for Australian mining, heavy-duty port cranes, offshore locations, and other demanding industrial environments.

Compared to smaller models, such as the Barracuda, the Orca is focused on maximum light output: thick materials, high impact resistant construction (IK10) and highly resistant coatings. If you are looking for the highest net lumen output and reliability in challenging work environments, the Orca is your ideal choice.

Core values of Orca

Why unmatched?

The Orca exceeds the 100,000-lumen threshold in a single heavy-duty housing, a unique selling point in the market. Developed after inquiries from the mining industry for an LED floodlight that gave even more light than the Barracuda, without compromising durability and protection level:

  • Mechanical impact resistanceĀ to as much as IK10.
  • Optional special versions from an infrared radiation reflective, high temperature resistant fixture to one made entirely of 316L stainless steel.
  • Long-term reliability thanks to its high quality components, a lifetime of 145,000 hours (L80B10).

Power: 800 – 320 Watts
Light intensity: 111,300 - 55,000 lumens
Lens angles: 69° – 38° – 14Ɨ46° – 14°
Color Temperature: 6500K – 2200K

Orca in a nutshell

Emergence and application

The Orca is designed to overcome even the most extreme industrial challenges. For example, since its development, it has been widely used in mining with high dust loads, offshore platforms with salty sea air, and steel mills with red-hot environments.

  • Harbor cranes and bulk handling:Ā With more than 111,000 lumens, the Orca effortlessly illuminates large transshipment areas from a height.
  • Offshore and ShippingĀ Resistant to moisture, heavy vibrations, and mechanical impact. With a maritime-grade coating or made entirely of corrosion-resistant 316L stainless steel.
  • Mining and large machinery:Ā Highly sought after and used in the world's largest machines due to its high lumen output, including the world's largest land crane: the Mammoet SK6000.

Technical highlights

Heat conduction and durability

  • Housing with E-coating + powder coating: Repels corrosion, chemicals and sea air.
  • Robust constructionIK10 impact rating and IP69K waterproofing, resistant to high-pressure cleaning and physical shock.
  • Aerodynamic cooling finsEnsures stable LED temperatures during continuous high-power operation.

Light Output and Efficiency

  • Power800W (available in both AC and DC)
  • Luminosity111,300 lumens (AC version), 100,200 lumens (DC version)
  • Efficiency: Up to 139 lm/W, significantly higher than conventional HID lamps.
  • Lens Configurations: 14° spot, 38°, 69° or 14Ɨ46°, from spotlight to wide beam. Freedom of choice to match the beam to your application.

Tension possibilities

  • AC Design (180-528V)Flexible application on various mains voltages, suitable for fixed single-phase and three-phase power connections.
  • DC Output (20-35V): Connects to 24V DC power supplies in mobile or industrial power setups.

Degree of protection and service life

  • IP69K: Fully dust and water resistant, even with high-pressure cleaning. Crucial for offshore and mining conditions.
  • Impact rating IK10: Suitable for environments with greatly increased risk of impacts or collisions, vandalism proof.
  • Lifetime: Up to 145,000 hours (L80B10), including a 5-year warranty for industrial applications.
02.
Optimization per application

Available versions

111,300 lumens

World's Most Powerful LED Floodlight

Orca (incl. Brackets)

Indestructible floodlight

Especially for various types of cranes, there is an optional universal crane frame in which the Orca can be mounted safely and stably, even in high vibration or windy conditions. This total solution complies with EN 12464-2.

  • Power:Ā 800W
  • Light intensity:Ā 111,300 lumens
  • Efficiency 139 lm/W
  • Light control: 14° spot, 38° beam, 69° beam, and 14x46° asymmetric flare lens.
  • Color Temperature: 6500K, 5000K, 4000K, 2700K, 2200K, 1800K and option to dual-colour CCT.
  • Warranty: 5 years for heavy and industrial use
  • Protection ratings: IP69K & IK10
  • StreamĀ 180-528VAC or 20-35VDC
Ā 

Unique application-specific accessories

  • Self-centering bracket: Specially designed for use in moving mounting locations such as in the boom of a harbor/ luffingjib tower crane.
  • Stackable tower crane frameĀ provides opportunities for universal application within the tower crane.
Ā 

Want to know more? Check below specifications.

111,300 lumens

Made entirely of 316L Stainless Steel

Orca STAINLESS STEEL

Orca built from stainless steel

For marine, chemical or food processing environments with aggressive chemicals or salt water is 316L STAINLESS STEELĀ A must-have. This version retains the same light performance but offers ultimate corrosion resistance.

  • Power:Ā 800W
  • Light intensity:Ā 111,300 lumens
  • Efficiency 139 lm/W
  • Light control: Choice of a 14° spot, 38° wide, 69° wide, and 14Ɨ46° flare lens.
  • Color Temperature: 6500K, 5000K, 4000K, 2700K, 2200K, 1800K and option to dual-colour CCT.
  • Warranty:Ā 20 years on the housing, and 5 years on all other components under heavy industrial use
  • Protection ratings: IP69 & IK10
  • StreamĀ 180-528VAC or 20-35VDC
Ā 

Unique features:

  • 316L stainless steel housingAbsolute top performance in corrosive environments with a 20-year warranty*.
  • Minimal maintenance by robust construction and the highest achievable IP rating.
Ā 

Want to know more? Check our page corrosive environments.

73,000 lm

Built for applications up to +120°C

Orca HT

for high temperature applications

Operating temperatures up to +120°C: Perfect for extreme heat, for example in steel production, smelters or fire resistance testing. Additional heat-resistant materials ensure stability.

  • Power:Ā 240 to 320W
  • Light intensity:Ā 55,000 - 73,600 lumens
  • EfficiencyĀ 230 lm/W
  • Temperature range-45°C to +120°C
  • Light control: 120° wide, HT lenses possible.
  • Color Temperature: 6500K, 4000K, 2700K.
  • Warranty: 5 years for heavy and industrial use
  • Protection ratings: IP69K & IK08
  • Stream 90-305VAC
Ā 

Unique features:

  • For oven environments in industrial processes with high heat such as glass and steel factories.
  • Available options: infrared reflective print, HT lenses and 316L stainless steel housing.
  • Additional thermal protection to prevent overheating and burnout.
Ā 

Want to know more? Check out our page for high temperatures.

03.
Discover where the Orca is used

Application areas of Orca

Offshore and Maritime

For large ships (such as heavy lift vessels and bulk carriers), space is often less of a problem, but extreme robustness is. The Orca reliably offers the maximum achievable light output and minimal downtime in environments where this is extremely important.

Mining and masts

The Orca is designed for intensive 24/7 environments: brush dust, vibrations, and rough handling. Think of large excavators, muddy bulk sites, and underground tunnels. In mining, shock and dust resistance is crucial.

Heavy lift equipment

With its exceptional lumen output, the Orca is ideally suited for job sites where large cranes and other heavy equipment need to keep running at night. A reliable floodlight that large multinationals have relied on for years.

Manufacturing industry

From steel mills to glass production lines andĀ petrochemical plants, the Orca provides illumination in the most extreme environmental conditions. You save on energy and maintenance while increasing productivity through better visibility.

04.
Technical Specifications

ORCA - AC

Most powerful LED floodlight on the market

OR156 | 800W | 180-528VAC

Light output
Light intensity: 111.300 lumens
Efficiency: 139 lumen / Watt
Power consumption: 800W
Amperage (380V): ~2.1A
Amperage (220V): ~3.6A
Voltage range: 180-528VAC

Luminaire specifications
IP rating: IP69K
Impactrating: IK10
CRI (Ra): >70
Operating temperature range: -45°C to +50°C
Lifespan (L80B10): 145,000 hours
Lamp housing material: Aluminum alloy, <0.08% copper
(conversion layer & 2-layer titanium-based e-coating)
Lamp bracket material: High-strength 316L stainless steel with the above coating
Front material: UV-protected polycarbonate (IK10) or impact-resistant glass (IK09)
Color: Titanium Black
Connection: 2.0m cable (H07BQ-F)

Fixture information
Lamp weight: 22.7 kg
Product dimensions: 515 x 440 x 95mm
Packaging dimensions: 570 x 505 x 165 mm

Luminaire light color
Light color (cool white): 6500K
Light color (white): 4000K
Light color (warm white): 2700K
Light color (amber): 2200K
Switchable in 2 colors (cool / amber) also available

User information
14° Spot – illuminates surfaces at very large distances (50m to 700m)
38° Beam – illuminates surfaces at medium distance (30 to 150m)
69° Wide - illuminates a very wide area at close range (15 to 80m)
14°x46° Flare - illuminates a wide but focused area at a distance (up to 250m)

Warranty
5 year warranty

Light output
Light intensity: 111.300 lumens
Efficiency: 139 lumen / Watt
Power consumption: 800W
Amperage (380V): ~2.1A
Amperage (220V): ~3.6A
Voltage range: 180-528VAC

Luminaire specifications
IP rating: IP69K
Impactrating: IK10
CRI (Ra): >70
Operating temperature range: -45°C to +50°C
Lifespan (L80B10): 145,000 hours
Lamp housing material: Stainless steel 316L
Bracket material: High tensile strength 316L stainless steel
Front material: UV-protected polycarbonate (IK10) or impact-resistant glass (IK09)
Color: Stainless steel
Connection: 2.0m cable (H07BQ-F)

Fixture information
Lamp weight: 36.3 kg
Product dimensions: 515 x 440 x 95mm
Packaging dimensions: 570 x 505 x 165 mm

Luminaire light color
Light color (cool white): 6500K
Light color (white): 4000K
Light color (warm white): 2700K
Light color (amber): 2200K
Switchable in 2 colors (cool / amber) also available

User information
14° Spot – illuminates surfaces at very large distances (50m to 700m)
38° Beam – illuminates surfaces at medium distance (30 to 150m)
69° Wide - illuminates a very wide area at close range (15 to 80m)
14°x46° Beam – illuminates a wide but focused area at a distance (up to 250 m)

Warranty
Electronics: 5 years
Housing: 20 years

Light output
Brightness: 73,600 lumens
Efficiency: 230 lumens / watt
Power consumption: 320W
Amperage (220V): ~1.5A
Amperage (110V): ~2.9A
Voltage range: 90-305VAC

Luminaire specifications
IP rating: IP69K
Impact Rating: IK08
CRI (Ra): >70
Operating temperature range: -45°C to +120°C
Lifespan (L70B10): 70 000 hours
Lamp housing material: Aluminum alloy, <0.08% copper
(conversion layer & 2-layer titanium-based e-coating)
Lamp bracket material: High-strength 316L stainless steel with the above coating
Front material: Chemically strengthened glass (IK08).
Color: Titanium light gray
Connection: 15.0m cable (SHiF-OB)

Fixture information
Lamp weight: 22.7 kg
Product dimensions: 515 x 440 x 95mm
Packaging dimensions: 570 x 505 x 165 mm

Luminaire light color
Light color (cool white): 6500K
Light color (white): 4000K
Light color (warm white): 2700K

User information
120° Very wide - Illuminates a wide but focused area at a distance (up to 15m).
Available upon request with high-temperature optics
Available on request with infrared reflective print

Warranty
5 year warranty

ORCA - DC

Most powerful DC LED floodlight on the market

OR156 | 800W | 35-60VDC

Light output
Light intensity: 100.200
Efficiency: 125 lumen / Watt
Power consumption: 800W
Amperage (48V): ~16.7A
Amperage (60V): ~13.4A
Rated voltage: 48V
Voltage range: 35-65VDC

Luminaire specifications
IP rating: IP69K
Impactrating: IK10
CRI (Ra): >70
Operating temperature range: -45°C to +50°C
Lifespan (L80B10): 145,000 hours
Lamp housing material: Aluminum alloy, <0.08% copper
(conversion layer & 2-layer titanium-based e-coating)
Lamp bracket material: High-strength 316L stainless steel with the above coating
Front material: UV-protected polycarbonate (IK10) or impact-resistant glass (IK09)
Color: Titanium Black
Connection: 2.0m cable (H07BQ-F)

Fixture information
Lamp weight: 22.7 kg
Product dimensions: 515 x 440 x 95mm
Packaging dimensions: 570 x 505 x 165 mm

Luminaire light color
Light color (cool white): 6500K
Light color (white): 4000K
Light color (warm white): 2700K
Light color (amber): 2200K
Switchable in 2 colors (cool / amber) also available

User information
14° Spot – illuminates surfaces at very large distances (50m to 700m)
38° Beam – illuminates surfaces at medium distance (30 to 150m)
69° Wide - illuminates a very wide area at close range (15 to 80m)
14°x46° Flare - illuminates a wide but focused area at a distance (up to 250m)

Warranty
5 year warranty

Light output
Light intensity: 100.200
Efficiency: 125 lumen / Watt
Power consumption: 800W
Amperage (48V): ~16.7A
Amperage (60V): ~13.4A
Rated voltage: 48V
Voltage range: 35-65VDC

Luminaire specifications
IP rating: IP69K
Impactrating: IK10
CRI (Ra): >70
Operating temperature range: -45°C to +50°C
Lifespan (L80B10): 145,000 hours
Lamp housing material: Stainless steel 316L
Bracket material: High tensile strength 316L stainless steel
Front material: UV-protected polycarbonate (IK10) or impact-resistant glass (IK09)
Color: Stainless steel
Connection: 2.0m cable (H07BQ-F)

Fixture information
Lamp weight: 36.3 kg
Product dimensions: 515 x 440 x 95mm
Packaging dimensions: 570 x 505 x 165 mm

Luminaire light color
Light color (cool white): 6500K
Light color (white): 4000K
Light color (warm white): 2700K
Light color (amber): 2200K
Switchable in 2 colors (cool / amber) also available

User information
14° Spot – illuminates surfaces at very large distances (50m to 700m)
38° Beam – illuminates surfaces at medium distance (30 to 150m)
69° Wide - illuminates a very wide area at close range (15 to 80m)
14°x46° Beam – illuminates a wide but focused area at a distance (up to 250 m)

Warranty
Electronics: 5 years
Housing: 20 years

05.
Do you have a question?

Frequently Asked Questions

Can the Orca really handle 111,300 lumens in one enclosure?

Yes, this is the absolute best in the market. Thanks to careful thermal engineering, the lamp lasts a long time without lumen loss.

The Orca is available with 14° (diffuser), 38° (medium-wide), 69° (wide), and 14Ɨ46° (asymmetric flare optics). Our experts will help you choose the right lens for your crane or port operation.

Yes, thanks to its high IP69K rating, the Orca is maximally protected against dust, rain, and storms, ideal for outdoor and industrial applications. More about IP and IK protection ratings at this article.

How does the IK10 rating compare to other luminaire ratings?

IK10 is one of the highest impact resistance classes for lighting fixtures, meaning the lamp can withstand extreme physical stress.

Yes, we operate in the global market and can supply our products and services worldwide. Our international experience enables us to meet the needs of end users around the world.

Yes, besides a standard titanium nitride coating, there is a 316L stainless steel material (Orca SS) for maximum corrosion resistance.

Is there a variant for high ambient temperatures above 100°C?

Yes, the Orca HT is designed for environments up to +120°C, with extra heat-resistant materials and cooling. Read more about it at this page.

For tower, port or transfer cranes, we offer a special crane frames depending on how you want to use the lighting. These brackets guarantee stability at great heights and mechanical loads.

The standard lifetime is 145.000hour (L80B10), which equates to 25+ years in average industrial use.

06.
Directed light works better

The right lenses make light go where it's supposed to.

The Orca is equipped with high-quality lenses that optimally concentrate and direct LED light to the desired work area. Choose a narrow spot beam (14°) to brightly illuminate distant points up to 700m away, or go for wider angles to evenly illuminate a larger area. This allows you to perfectly match the beam to your specific application. Whether for lifting activities, inspection work or creating an uncluttered work area.

DCB156 13 degrees

14° spot | floodlight

DCB156 38 degrees

38° | Floodlight

DCB156 14 x 46 degrees

14x46° | asymmetrical spotlight

DCB156 69 degrees

69° | floodlight

Orca Dimensions OR156
07.
Most Powerful LED Floodlight

Innovative Dutch Design

By JEL Products we continue to innovate. Our lighting solutions are designed in the Netherlands in collaboration with leading machine builders from the European market to create affordable and universal complete solutions for the global market. This has resulted in:

  • LED Floodlight:Ā IP69K and IK10 resistant floodlight with over 111,000 lumens.Ā 
  • Sustainability and Reliability Proven to perform in demanding environments, the Orca has been in use for more than 13 years in mines in Australia, Africa, Europe, Middle East and America. There, it defies the harsh conditions that mining equipment must also withstand.

Working safely thanks to Orca LED floodlights

The Orca LED Floodlight pushes the boundaries of LED lighting in heavy industries, mining, ports, steel mills and more. With 111,300 lumens in one lamp, optional high temperature resistance and stainless steel design, the Orca guarantees maximum output and minimum downtime, a true game-changer for the most demanding applications.

Progressive operators, machinists, and machine manufacturers choose our lighting to maximize workplace safety and to truly see what they are working on. Never be in the dark again due to broken and inadequate lights. Prevent costly replacements and choose a floodlight that will last through your work. Essential in a time when sustainability and environmentally conscious building are central.

When applying LED Floodlights, always refer to EN 12464-2 for safely lighting your industrial outdoor workplace.

This way, the Orca has been helping crane companies and operators in markets such as mining to meet the EN 12464-2 standardization for safe outdoor lighting, by combining high light output with easy installation and minimal energy waste.

Why is this important for businesses?

  • Employee safety Adequate lighting reduces the risk of accidents.
  • Legal compliance Failure to comply with the standard can lead to legal consequences and fines. Furthermore, you are fully liable in the event of an accident with insufficient lighting.
  • Efficiency and productivity: Good lighting improves visibility, leading to more efficient and accurate work.
  • Image and reputation: Companies that comply with safety standards and environmental requirements demonstrate their commitment to the well-being of their employees and the environment.Ā 
Ā 

Our lighting solutions are designed to meet the requirements of the European standard EN 12464-2 regarding product properties. If you also wish to meet the technical requirements, please feel free to contact our Lighting experts.

08.
Get in touch

From Orca, leading light performance in any environment

Is the Orca LED Floodlight the ultimate solution for your high-risk, high-power application?
Let our experts inform you about the most appropriate lens configuration, mounting method and power supply.

Contact us for a free demonstration or custom lighting design.

Jaap-de-Graaf-new

Jaap de Graaf

Managing Director | CEO

Direct Mobile
+316 5377 0598

Photo of technical director, friendly young man

Lucas de Graaf

Technical Director | CTO

Direct Mobile
+316 1054 4770

09.
All of our LED floodlights at a glance

Looking for another floodlight?

SNHC | 83,000lm

Multi-configuration of the Snapper Floodlights built to combine a lightweight solution for higher wattages. Often used on harbor cranes and large equipment where net efficiency is top priority or where a compact floodlight size is desired, such as on STS and RMG cranes.

These LED Floodlights are widely used on: harbor cranes, Ship to Shore cranes, RMG cranes and mobile light towers.

Shark | 50,000 lm

Robust floodlight built as an efficient all-rounder with a rock-solid housing. Labeled by many as indestructible. You choose these LED floodlights if you want the maximum luminous flux per watt in addition to a robust housing. These are very interesting for mining, cranes and heavy equipment.

These LED Floodlights are widely used for impact oriented purposes in mining, steel industry and bulk terminals.

Barracuda | 44,650 lm

Most robust and compact floodlight built for reliable illumination in the toughest conditions. 13 years a leader in the mining market. These LED floodlights are your choice when you want a robust housing that you won't need to replace. Interesting for mining, cranes, and heavy equipment.

These LED Floodlights are widely used for impact oriented purposes in mining, harbor cranes and bulk terminals.

Snapper | 26,000 lm

Extremely compact LED Floodlights built to combine the right combination of ruggedness and light weight in a housing with no compromises. Commonly used on machinery and cranes where installation space is limited or where a compact size floodlight is desired, such as ships.

These LED Floodlights are widely used on: mobile tower cranes, fast ships, mobile light towers and for rescue services.

10.

Together towards one working solution

You're sure to achieve results with our lighting solutions

Discover the power of JEL Products and its industrial LED lighting solutions for greater savings in energy, costs, and CO2 emissions, while simultaneously improving your work safety. Contact us today by filling out the form below, so we can assist you in optimally illuminating your work environment.