Orca LED Floodlight

Unrivalled lighting performance of up to 111,300 lumens for the toughest industries

01.
Orca LED Floodlight

Power: 800 - 320 watts
Brightness: 111,300 - 55,000 lumens
Lens angles: 69° - 38° - 14×46° - 14°
Colour temperature: 6500K - 2200K

Industrial LED floodlight
Discover our Orca

The Orca LED Floodlight is the flagship of our DCbright line: an extreme powerhouse that pushes the boundaries of industrial LED lighting with its 800W of power and light output of up to 111,300 lumens. Inspired by the majestic sea creature, the Orca combines relentless power with intelligent heat dissipation and outstanding corrosion resistance. This makes it ideal for Australian mining, heavy harbour cranes, offshore locations and other demanding industrial environments.

Compared to smaller models, such as the Barracuda, the Orca focuses on maximum light output: thick materials, highly impact-resistant construction (IK10) and highly resistant coatings. If you are looking for the highest net lumen output and reliability in challenging working environments, the Orca is your ideal choice.

Core value of the Orca

Why unmatched?

The Orca exceeds the 100,000-lumen limit in one heavy duty housing, a unique selling point in the market. Developed after requests from the mining industry for an LED floodlight that gave even more light than the Barracuda, without compromising the durability and level of protection:

  • Mechanical impact resistance up to as much as IK10.
  • Optional special versions from an infrared radiation-reflective, high-temperature resistant fixture to one made entirely of 316L stainless steel.
  • Long-term reliability thanks to its high-quality components, a lifetime of 145,000 hours (L80B10).

Power: 800 - 320 watts
Brightness: 111,300 - 55,000 lumens
Lens angles: 69° - 38° - 14×46° - 14°
Colour temperature: 6500K - 2200K

Orca in a nutshell

Origin and application

The Orca is designed to overcome even the most extreme industrial challenges. For example, since its development, it has been widely used in mining with high dust loads, offshore platforms with salty sea air, and steel mills with red-hot environments.

  • Port cranes and bulk handling: With over 111,000 lumens, the Orca effortlessly illuminates large transhipment sites from height.
  • Offshore and shipping: Resistant to moisture, heavy vibration and mechanical impact. With marine-appropriate coating or made entirely of 316L stainless steel impervious to corrosion.
  • Mining and large machinery: Thanks to its large lumen output, it is sought after and used in the world's largest machines, including the world's largest land crane: the Mammoet SK6000.

Technical highlights

Thermal conductivity and durability

  • Housing with E-coating + powder coating: Repels corrosion, chemicals and sea air.
  • Robust construction: IK10 impact rating and IP69K waterproofing, resistant to high-pressure cleaning and physical shocks.
  • Aerodynamic cooling fins: Ensures stable LED temperatures during continuous operation at high power.

Light output and efficiency

  • Power: 800W (available in both AC and DC)
  • Brightness: 111,300 lumens (AC version), 100,200 lumens (DC version)
  • Efficiency: Up to 139 lm/W, significantly higher than conventional HID lamps.
  • Lens configurations: 14° spot, 38°, 69° or 14×46°, from spotlight to wide-beam. Freedom of choice to match the beam to your application.

Tension options

  • AC Design (180-528V): Flexibly deployable at various mains voltages, suitable for fixed single-phase and power connections.
  • DC Design (20-35V): Connect to 24V DC power supplies in mobile or industrial power setups.

Degree of protection and service life

  • IP69K: Fully dust- and water-resistant, even with high-pressure cleaning. Crucial for offshore and mining conditions.
  • Impact rating IK10: Suitable for environments with greatly increased risk of impacts or collisions, vandalism-proof.
  • Lifetime: Up to 145,000 hours (L80B10), including 5-year warranty for industrial applications.
02.
Optimisation per application

Available versions

111,300 Lm

World's most powerful LED floodlight

Orca (incl. Brackets)

Indestructible floodlight

Especially for various types of cranes, there is an optional universal crane frame in which the Orca can be mounted safely and stably, even in high vibration or windy conditions. This total solution complies with EN 12464-2.

  • Power: 800W
  • Brightness: 111,300 lumens
  • Efficiency: 139 lm/W
  • Lighting control: 14° spot, 38° wide, 69° wide and 14×46° asymmetric flare lens.
  • Colour temperature: 6500K, 5000K, 4000K, 2700K, 2200K, 1800K and option to dual-colour CCT.
  • Guarantee: 5 years in heavy-duty and industrial use
  • Degrees of protection: IP69K & IK10
  • Current: 180-528VAC or 20-35VDC
 

Unique application-specific accessories:

  • Self-centring bracket: Specially designed for use in moving mounting locations such as in the jib of a harbour/ luffingjib tower crane.
  • Stackable tower crane frame offers possibilities for universal application within the tower crane.
 

Want to know more? Check out the specifications.

111,300 Lm

Made entirely of 316L Stainless Steel

Orca stainless steel

Orca built of stainless steel

For marine, chemical or food processing environments with aggressive chemicals or salt water, the 316L STAINLESS STEEL a must. This version retains the same lighting performance but offers ultimate corrosion resistance.

  • Power: 800W
  • Brightness: 111,300 lumens
  • Efficiency: 139 lm/W
  • Lighting control: choice of a 14° spot, 38° wide, 69° wide, and 14×46° flare lens.
  • Colour temperature: 6500K, 5000K, 4000K, 2700K, 2200K, 1800K and option to dual-colour CCT.
  • Guarantee: 20 years on the housing, and 5 years on all other components in heavy industrial use
  • Degrees of protection: IP69 & IK10
  • Current: 180-528VAC or 20-35VDC
 

Unique features:

  • 316L stainless steel housing: Absolute top performance in corrosive environments with 20-year warranty*.
  • Minimal maintenance due to robust construction and the highest achievable IP rating.
 

Want to know more? Check our page corrosive environments.

73,000 Lm

Built for applications up to +120C

Orca HT

for high-temperature applications

Operating temperatures up to +120°C: Perfect for extreme heat, e.g. in steel production, smelters or fire resistance testing. Additional heat-resistant materials ensure stability.

  • Power: 240 to 320W
  • Brightness: 55,000 - 73,600 lumens
  • Efficiency: 230 lm/W
  • Temperature range: -45°C to +120°C
  • Lighting control: 120° wide, HT lenses possible.
  • Colour temperature: 6500K, 4000K, 2700K.
  • Guarantee: 5 years in heavy-duty and industrial use
  • Degrees of protection: IP69K & IK09
  • Current: 90-305VAC
 

Unique features:

  • For oven environments and high-heat industrial processes such as glass and steel mills.
  • Available options: infrared reflective print, HT lenses and 316L stainless steel housing.
  • Additional thermal protections to prevent overheating and burnout.
 

Want to know more? Check our page for high temperatures.

03.
Find out where Orca is used

Application areas of the Orca

Offshore and Maritime

For large vessels (such as heavy lift vessels and bulk carriers), space is often less of an issue, but extreme robustness is. The Orca reliably provides the maximum achievable light output and minimum downtime in environments where this is hugely important.

Mining and masts

The Orca is designed for intense 24/7 environments: brush dust, vibration, and rough handling. Think large excavators, muddy bulk sites, and underground tunnels. In mining, shock and dust resistance is crucial.

Heavy lift equipment

With its exceptional lumen output, the Orca is ideally suited to work sites where large cranes and other heavy equipment need to be kept running at night. A reliable floodlight that large multinationals have relied on for years.

Manufacturing industry

From steel mills to glass production line and petrochemical plants, the Orca provides lighting in the most extreme environmental conditions. You save on energy and maintenance, while increasing productivity through better visibility.

04.
Technical Specifications

ORCA - AC

Most powerful LED floodlight on the market

OR156 | 800W | 180-528VAC

Light output
Brightness: 111,300 lumens
Efficiency: 139 lumens/Watt
Power consumption: 800W
Amperage (380V): ~2.1A
Amperage (220V): ~3.6A
Voltage range: 180-528VAC

Luminaire specifications
IP rating: IP69K
Impact rating: IK10
CRI (Ra): >70
Operating temperature range: -45°C to +50°C
Lifetime (L80B10): 145 000 hours
Lamp housing material: Aluminium alloy, <0.08% copper
(conversion layer & 2-layer titanium-based e-coating)
Lamp bracket material: High tensile 316L stainless steel with above-mentioned coating
Front material: UV-protected polycarbonate (IK10) or impact-resistant glass (IK09)
Colour: Titanium Black
Connection: 2.0m cable (H07BQ-F)

Fixture information
Lamp weight: 22.7 kg
Product dimensions: 515 x 440 x 95 mm
Packaging dimensions: 570 x 505 x 165 mm

Light colour luminaire
Light colour (cool white): 6500K
Light colour (white): 4000K
Light colour (warm white): 2700K
Light colour (amber): 2200K
Switchable in 2 colours (cool/amber) also available

Usage information
14° Spot - illuminates surfaces at very long distances (50m to 700m)
38° Wide - illuminates surfaces at medium distances (30 to 150m)
69° Wide - illuminates a very wide area at close range (15 to 80m)
14°x46° Flare - illuminates a wide but targeted area at a distance (up to 250m)

Warranty
Warranty 5 years

Light output
Brightness: 111,300 lumens
Efficiency: 139 lumens/Watt
Power consumption: 800W
Amperage (380V): ~2.1A
Amperage (220V): ~3.6A
Voltage range: 180-528VAC

Luminaire specifications
IP rating: IP69K
Impact rating: IK10
CRI (Ra): >70
Operating temperature range: -45°C to +50°C
Lifetime (L80B10): 145 000 hours
Lamp housing material: Stainless steel 316L
Lamp bracket material: high tensile 316L stainless steel
Front material: UV-protected polycarbonate (IK10) or impact-resistant glass (IK09)
Colour: Stainless steel
Connection: 2.0m cable (H07BQ-F)

Fixture information
Lamp weight: 36.3 kg
Product dimensions: 515 x 440 x 95 mm
Packaging dimensions: 570 x 505 x 165 mm

Light colour luminaire
Light colour (cool white): 6500K
Light colour (white): 4000K
Light colour (warm white): 2700K
Light colour (amber): 2200K
Switchable in 2 colours (cool/amber) also available

Usage information
14° Spot - illuminates surfaces at very long distances (50m to 700m)
38° Wide - illuminates surfaces at medium distances (30 to 150m)
69° Wide - illuminates a very wide area at close range (15 to 80m)
14°x46° Wide - illuminates a wide but targeted area at a distance (up to 250m)

Warranty
Electronics: 5 years
Housing: 20 years

Light output
Brightness: 73,600 lumens
Efficiency: 230 lumens/Watt
Power consumption: 320W
Amperage (220V): ~1.5A
Amp (110V): ~2.9A
Voltage range: 90-305VAC

Luminaire specifications
IP rating: IP69K
Impact rating: IK09
CRI (Ra): >70
Operating temperature range: -45°C to +120°C
Lifetime (L70B10): 70 000 hours
Lamp housing material: Aluminium alloy, <0.08% copper
(conversion layer & 2-layer titanium-based e-coating)
Lamp bracket material: High tensile 316L stainless steel with above-mentioned coating
Front material: Impact-resistant glass (IK09)
Colour: Titanium light grey
Connection: 15.0m cable (SHiF-OB)

Fixture information
Lamp weight: 22.7 kg
Product dimensions: 515 x 440 x 95 mm
Packaging dimensions: 570 x 505 x 165 mm

Light colour luminaire
Light colour (cool white): 6500K
Light colour (white): 4000K
Light colour (warm white): 2700K

Usage information
120° Very wide - illuminates a wide but targeted area at a distance (up to 15 m)
*On request available with high-temperature optics
**On request available with infrared reflective print

Warranty
Warranty 5 years

ORCA - DC

Most powerful DC LED floodlight on the market

OR156 | 800W | 35-60VDC

Light output
Brightness: 100,200 lumens
Efficiency: 125 lumens/Watt
Power consumption: 800W
Amperage (48V): ~16.7A
Amperage (60V): ~13.4A
Rated voltage: 48V
Voltage range: 35-65VDC

Luminaire specifications
IP rating: IP69K
Impact rating: IK10
CRI (Ra): >70
Operating temperature range: -45°C to +50°C
Lifetime (L80B10): 145 000 hours
Lamp housing material: Aluminium alloy, <0.08% copper
(conversion layer & 2-layer titanium-based e-coating)
Lamp bracket material: High tensile 316L stainless steel with above-mentioned coating
Front material: UV-protected polycarbonate (IK10) or impact-resistant glass (IK09)
Colour: Titanium Black
Connection: 2.0m cable (H07BQ-F)

Fixture information
Lamp weight: 22.7 kg
Product dimensions: 515 x 440 x 95 mm
Packaging dimensions: 570 x 505 x 165 mm

Light colour luminaire
Light colour (cool white): 6500K
Light colour (white): 4000K
Light colour (warm white): 2700K
Light colour (amber): 2200K
Switchable in 2 colours (cool/amber) also available

Usage information
14° Spot - illuminates surfaces at very long distances (50m to 700m)
38° Wide - illuminates surfaces at medium distances (30 to 150m)
69° Wide - illuminates a very wide area at close range (15 to 80m)
14°x46° Flare - illuminates a wide but targeted area at a distance (up to 250m)

Warranty
Warranty 5 years

Light output
Brightness: 100,200 lumens
Efficiency: 125 lumens/Watt
Power consumption: 800W
Amperage (48V): ~16.7A
Amperage (60V): ~13.4A
Rated voltage: 48V
Voltage range: 35-65VDC

Luminaire specifications
IP rating: IP69K
Impact rating: IK10
CRI (Ra): >70
Operating temperature range: -45°C to +50°C
Lifetime (L80B10): 145 000 hours
Lamp housing material: Stainless steel 316L
Lamp bracket material: high tensile 316L stainless steel
Front material: UV-protected polycarbonate (IK10) or impact-resistant glass (IK09)
Colour: Stainless steel
Connection: 2.0m cable (H07BQ-F)

Fixture information
Lamp weight: 36.3 kg
Product dimensions: 515 x 440 x 95 mm
Packaging dimensions: 570 x 505 x 165 mm

Light colour luminaire
Light colour (cool white): 6500K
Light colour (white): 4000K
Light colour (warm white): 2700K
Light colour (amber): 2200K
Switchable in 2 colours (cool/amber) also available

Usage information
14° Spot - illuminates surfaces at very long distances (50m to 700m)
38° Wide - illuminates surfaces at medium distances (30 to 150m)
69° Wide - illuminates a very wide area at close range (15 to 80m)
14°x46° Wide - illuminates a wide but targeted area at a distance (up to 250m)

Warranty
Electronics: 5 years
Housing: 20 years

05.
Do you have a question?

Frequently asked questions

Can the Orca really handle 111,300 lumens in one housing?

Yes, this is the absolute best in the market. Thanks to careful thermal engineering, the lamp lasts for a long time without lumen loss.

The Orca is available with 14° (diffuser), 38° (medium-wide), 69° (wide), and 14×46° (asymmetric flare optics). Our experts will help you choose the right lens for your crane or port operation.

Yes, thanks to its high IP69K rating, the Orca has maximum protection against dust, rain and storms, ideal for outdoor and industrial applications. More on IP and IK protection ratings in this item.

How does the IK10 rating compare with other luminaires?

IK10 is one of the highest impact resistance classes for luminaires, meaning the lamp can withstand extreme physical stress.

Yes, we operate in the global market and can supply our products and services worldwide. Our international experience enables us to meet the needs of end-users around the world.

Yes, in addition to a standard titanium nitride coating, there is a 316L stainless steel version (Orca SS) for maximum corrosion resistance.

Is there a variant for high ambient temperatures above 100°C?

Yes, the Orca HT is designed for environments up to +120°C, with additional heat-resistant materials and cooling. Read more about it at this page.

For tower, port or transhipment cranes, we offer special crane frames depending on how you wish to use the lighting. These brackets guarantee stability at high heights and mechanical loads.

The default lifetime is 145.000hour (L80B10), equivalent to 25+ years in average industrial use.

06.
Controlled light works better

The right lenses put light where it belongs

The Orca is equipped with high-quality lenses that optimally concentrate and direct the LED light to the desired working area. Choose a narrow spot beam (14°) to brightly illuminate distant points up to 700m away, or go for wider angles to provide even illumination of a larger area. This way, you perfectly tailor the beam to your specific application. Whether lifting activities, inspection work or creating an uncluttered work area.

DCB156 13 degrees

14° spotlight | spotlight

DCB156 38 degrees

38° | wide beam

DCB156 14 x 46 degrees

14x46° | asymmetric spot

DCB156 69 degrees

69° | wide beam

Orca Dimensions OR156
07.
Most powerful LED floodlight

Innovative Dutch design

At JEL Products we continue to innovate. Our lighting solutions are designed in the Netherlands in cooperation with leading machine builders from the European market to achieve affordable and universal total solutions for the global market. This has resulted in:

  • LED Floodlight: IP69K and IK10 resistant floodlight with more than 111,000 lumens. 
  • Durability and reliability: Proven to perform in demanding environments, the Orca has been in use for more than 13 years in mines in Australia, Africa, Europe, Middle East and America. There, it defies the harsh conditions that mining equipment must also withstand.

Safe working thanks to Orca LED floodlights

The Orca LED Floodlight pushes the boundaries of LED lighting in heavy industries, mining, ports, steel mills and more. With 111,300 lumens in one lamp, optional high temperature resistance and stainless steel design, the Orca guarantees maximum output and minimum downtime, a true game-changer for the most demanding applications.

Forward-thinking operators, machinists and machine manufacturers choose our lighting to maximise workplace safety and really see where they are working. Never stand in the dark again due to broken and inadequate lights. Avoid expensive replacement and choose a floodlight that does last throughout your operations. Essential at a time when sustainability and environmentally conscious construction are key.

When applying LED floodlights, always check EN 12464-2 for safe lighting of your outdoor industrial workplace

For years, for example, Orca has been helping crane companies and operators in markets such as mining to meet the EN 12464-2 standardisation for safe outdoor lighting, by combining high light output with easy installation and minimal energy waste.

Why is this important for businesses?

  • Worker safety: Sufficient lighting reduces the risk of accidents.
  • Legal compliance: Failure to meet the standard can lead to legal consequences and fines. In addition, you are fully liable in the event of an accident with inadequate lighting.
  • Efficiency and productivity: Good lighting improves visibility, making work more efficient and accurate.
  • Image and reputation: Companies that comply with safety standards and environmental requirements show their commitment to the welfare of their employees and the environment. 
 

Our lighting solutions are designed to meet the requirements of the European established standard EN 12464-2 when it comes to product properties. If you also wish to meet the technical requirements, please contact our lighting experts.

08.
Get in touch

The Orca, leading lighting performance in any environment

Is the Orca LED Floodlight the ultimate solution for your high-risk, high-power application?
Let our experts inform you about the most suitable lens configuration, mounting method and power supply.

Contact us for a free demonstration or a customised lighting design.

Thomas van Bakel

Director of International Affairs

Direct Mobile:
+316 3638 3906

Jaap-de-Graaf-new

Jaap de Graaf

Managing director | CEO

Direct Mobile:
+316 5377 0598

Photo of technical director, friendly young man

Lucas de Graaf

Technical director | CTO

Direct Mobile:
+316 1054 4770

09.
All our LED floodlights at a glance

Looking for another floodlight?

SNHC | 83,000lm

Multi-configuration of the Snapper Floodlights built to combine a lightweight solution in for higher outputs. Commonly used on harbour cranes and large equipment where net efficiency is top priority or where a compact size floodlight is desired, such as STS and RMG cranes.

These LED Floodlights are widely used on: harbour cranes, Ship to Shore cranes, RMG cranes and mobile light masts.

Shark | 50,000 lm

Robust floodlight built as an efficient all-rounder with a rock-solid housing. Labelled by many as indestructible. You choose these LED floodlights if you want the maximum luminous flux per watt in addition to a robust housing. These are very interesting for mining, cranes and heavy equipment.

These LED Floodlights are widely used for impact-oriented purposes in mining, steel industry and bulk terminals.

Barracuda | 44,650 lm

Most robust and compact floodlight built for reliable lighting in the toughest conditions. Leader in the mining market for 13 years. Choose these LED Floodlights if you want a robust housing that you don't need to replace. Interesting for mining, cranes and heavy equipment.

These LED Floodlights are widely used for impact-oriented purposes in mining, harbour cranes and bulk terminals.

Snapper | 26,000 lm

Extremely compact LED Floodlights built to combine the right combination of robustness and light weight in an uncompromising housing. Commonly used on machinery and cranes where installation space is limited or where a compact size floodlight is desired, such as on ships.

These LED Floodlights are widely used on: mobile tower cranes, fast ships, mobile light masts and for rescue services.

10.

Together into one working solution

Results are guaranteed with our lighting solutions

Discover the power of JEL Products and its industrial LED lighting solutions for greater savings in energy, costs, and CO2 emissions while improving your work safety. Contact us today by filling in the form below so we can support you in lighting your working environment in the best possible way.