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Project Heavy industry Nijkerk

Sustainable area lighting for Van Gelder's asphalt plant in Nijkerk

Bat-friendly full-cutoff lighting for Europe's most sustainable asphalt plant, with virtually no light spill outside the premises and minimal energy consumption.

Client

Logo of Van Gelder asphalt plant
Aerial view of the illuminated asphalt plant ACN in Nijkerk at night

20 lux

on site

50 lux

work zones

Nijkerk,

Netherlands

Below 0.3 lux

on the water

15 new

light poles

PROJECT CONTEXT

Just sustainable lighting for Europe's most sustainable asphalt plant

In Nijkerk, the location of JEL, Van Gelder built the Europe's most sustainable asphalt plant, which will soon supply about 7% of all the asphalt in the Netherlands. For a project so focused on sustainability, the lighting also had to be as sustainable as possible.

The challenge lay in two things simultaneously: the lowest possible energy consumption and respecting the bat routes along the nearby canal.

THE CHALLENGE

Sufficient lighting on the grounds without disturbing the bats

To protect the bat routes, the entire surrounding area calculated in 3D, including the canal and the flight paths along the water. This allowed for precise determination of where and how the light should fall.

With full cut-off lighting, light trespass outside the site is reduced to virtually zero: no upward light, and the lowest possible site lighting poles. Less than 0.3 lux remained on the water surface, ensuring no disturbance to bats.

CURRENT SITUATION

From a sustainability ambition to a nature-aligned lighting design

For a project focused on sustainability, the lighting had to reflect that ambition. Instead of standard area lighting, JEL opted for a design inspired by nature.

With a 3D.

Project card

Project Type

Area lighting for an asphalt plant (sustainable, bat-friendly)

Location

Nijkerk, Netherlands

Client

Van Gelder (asphalt plant)

Environment

New asphalt plant near a canal with bat routes

Current situation

New construction with high sustainability ambitions and nature in the immediate vicinity

Scope

Lighting design and engineering, installation and precise re-aiming of the fixtures

Result

20 lux on the site, 50 lux in work zones, 0.55 uniformity, under 0.3 lux on the water

Standards

NEN-EN 12464-2:2024 and NSVV light nuisance guideline (bat route emphasis)

Discuss a similar project

Prefer direct contact? +31 33 785 9809

Our engineering-first approach

First the environment, then the system, then the product

JEL designed the lighting system with the project’s sustainability goals in mind. Using highly directional DarkLicht D-series luminaires and low-profile poles, the light was directed exclusively onto the work area, without any stray light spilling into the surrounding area or the water.

The design has been tested against NEN-EN 12464-2:2024 and the NSVV guideline on light pollution, with particular emphasis on the bat route. After installation, the luminaires were precisely realigned on site to achieve the exact design.

NEN-EN 12464-2:2024NSVV guideline on light nuisance

Step 1

The environment

What is happening at the location determines the design: height, operating hours, environment, standards.

Step 2

The system

Light distribution, uniformity and glare are calculated before a luminaire is chosen.

Step 3

The product

Only after that follows the choice of luminaire, optics, and mounting that matches that calculation.

Scope of JEL Products

From 3D light calculation to installation and on-site alignment

JEL provided the complete lighting solution for Van Gelder’s asphalt plant in Nijkerk: from 3D lighting calculations and engineering to the DarkLicht luminaires, the installation and realignment On location.

Asphalt plant ACN in Nijkerk at night with JEL site lighting

Lighting design around sustainability

JEL designed the lighting with sustainability in mind: sufficient and safe task lighting with the lowest possible energy consumption.

Color-coded light calculation for the Van Gelder asphalt plant

3D Environmental Calculation

The entire environment was calculated in 3D, including the canal and the bat routes along the water, so that it could be precisely determined where the light was allowed to fall.

Site lighting at Van Gelder's asphalt plant in Nijkerk at night

Full cutoff, no uplight

With full-cutoff DarkLicht luminaires, no light is emitted above the horizontal plane. This reduces light spill outside the premises to virtually zero and eliminates any upward light.

Aerial photograph of the illuminated ACN asphalt plant in Nijkerk at night

Give bats a break

Less than 0.3 lux remained on the water surface, so the bats along the canal are not bothered by the lighting.

Lit asphalt plant ACN at night

Low terrain masts

Thanks to extremely low-profile poles and focused luminaires, the light is directed exclusively onto the worksite, with minimal impact on the surroundings.

Asphalt plant ACN in Nijkerk at night with site lighting

Located on-site

After installation, all luminaires on site were precisely adjusted to ensure the lighting design was exactly as realized.

Solution and result

Sufficient work lighting with minimal impact on the environment and water.

The installation provides 20 lux on the premises and 50 lux in the intensive work zones, with a uniformity of 0.55. Less than 0.3 lux remained on the water surface, so the bats along the canal are not disturbed.

This is how the lighting seamlessly aligns with the asphalt plant's sustainability ambition: sufficient and safe light at work, with minimal impact on the environment and low energy consumption.

20 lux on the site, 50 lux in work zones, 0.55 uniformity, under 0.3 lux on the water

Used product

Product rendering of the DarkLicht D200 full-cut-off floodlight

36 DarkLicht D-series luminaires on 15 new light poles

The installation was performed with 36 DarkLicht D-Series Luminaires in three versions (D200, D120, and D60), distributed across 15 new lamp posts of 10 and 12 meters. The different wattages made it possible to illuminate each zone with just enough light, without excessive light.

The DarkLicht was chosen for its full-cutoff light distribution: the light is directed toward the site and hardly spills into the surrounding area at all. This is particularly important at a location with bat flight paths along the water.

Project-related questions

What clients ask about this project

The entire environment has been fully calculated in 3D, including the canal and the bat flight paths along the water. With full-cutoff lighting and low terrain masts, less than 0.3 lux remained on the water surface, ensuring no disturbance to the bats.

Full cutoff luminaires do not emit light above the horizontal. This ensures no upward light and reduces light trespass beyond the property to virtually zero, which is crucial near nature and water.

20 lux in the general area and 50 lux in intensive work zones, with a uniformity of 0.55, in accordance with NEN-EN 12464-2:2024.

Van Gelder built Europe’s most sustainable asphalt plant in Nijkerk, which will soon supply about 7% of all the asphalt in the Netherlands. This ambition includes lighting with minimal energy consumption and minimal environmental impact.

36 DarkLicht D-series luminaires (D200, D120, and D60) mounted on 15 new 10- and 12-meter light poles, selected to provide just the right amount of lighting for each zone.

Request

Discuss a similar project with us

Are you working on a lighting project where sustainability and light pollution meet, for example near nature or water? JEL designs custom full-cutoff lighting, from 3D light calculation and engineering to installation and on-site re-aiming.

Response within 1 working day, by an engineer
Lighting calculation free of charge, per zone
Test luminaire on your own mast, upon request
Warranty 5 years complete, 10 years on the housing with maintenance contract

Rather call directly: 033 785 9809

We respond within one working day. We deliver standard items within a week. Custom work, such as a different light colour, a different CRI or a bespoke version, by arrangement.