The Orca is the flagship model of our floodlight line. Essentially, it’s a larger version of the Barracuda. With 800 W of power and up to 111,300 lumens from 156 lenses in a single cast housing, this is the largest and most powerful industrial floodlight we manufacture, and the most powerful single-housing floodlight on the market that is also IP69K-rated. It’s no coincidence that Mammoet chose it for the SK6000, the world’s largest land crane.
The Orca is available in the same variants as the Barracuda: AC (180–528 VAC) and DC versions, made entirely of 316L stainless steel for extreme corrosion environments, and a high-temperature version rated up to +120°C. The mounting options are also designed to meet these needs: ranging from rear-mount brackets and self-stabilizing brackets—with the driver mounted on the bracket if desired—to the Orca Crane Bracket for tower cranes.
The Orca is designed for the most demanding lighting applications: locations where maximum light output per fixture is critical, and where mechanical stress, weather, and continuous operation determine the service life of standard fixtures. Fewer luminaires, fewer cables, and fewer mounting points—while maintaining heavy-duty ruggedness.
The Orca is a logical choice when:
The Orca is not intended for every lighting application. It is precisely by being clear about this that we can provide better advice and achieve a better end result.
The Orca is usually not the right choice when:
The standard Orca in an aluminum version with a titanium-based e-coating and a bracket made of high-tensile 316L stainless steel. Available in AC versions (180–528 VAC, 111,300 lumens) and DC versions (up to 100,200 lumens) for 24V and 48V systems.
For complex mounting situations, we supply application-specific accessories: self-stabilizing brackets—with the driver mounted directly on the bracket, if desired—a rear-mount bracket for the driver box on the back of the fixture, and the Orca Crane Bracket for secure mounting on tower cranes.
Fully manufactured from 316L stainless steel for marine, offshore, and chemical environments where standard coatings are insufficient. Same light performance, IP69K and IK10, with a 20-year warranty on the housing.
Developed for ambient temperatures up to +120°C, such as furnace zones in the steel and glass industries. 240–320 W with extra thermal protection, chemically tempered glass, and optional infrared reflective print, HT lenses, or 316L stainless steel housing.
The Orca owes its position not only to its cast aluminum housing containing less than 0.08% of copper, its titanium-based e-coating, and its IK10 impact-resistant front, but also to the mounting system that surrounds it. Especially on large cranes, mining equipment, and offshore installations, the mounting system determines whether a luminaire will reach the end of its service life.
That is why the Orca is available with application-specific accessories:
For the world’s largest harbor, slewing, and tower cranes—including the Mammoet SK6000. With the stabilizing brackets and the Orca Crane Bracket, the load remains aligned with the work area at every stage of the lift.
For haul trucks, draglines, and bulk handling installations in 24/7 mining environments. Maximum light per position means fewer fixtures, less cabling, and less maintenance time on equipment.
For heavy lift vessels, offshore platforms, and harbor cranes. Standard protection with titanium e-coating and IP69K, or in full 316L stainless steel for the harshest salt loads.
For furnace zones and processes in the steel, glass, and paper industries up to +120°C, where standard LED lighting is not thermally sufficient. Available as Orca HT in three versions.
The link between work lights and heavy-duty floodlights.
The compact and light-duty floodlight with the goal of maximum lumens per weight.
Most powerful compact floodlight with more output and more range.
More efficient floodlight with the lowest weight per lumen.
Heaviest floodlight for highest lumen output per housing.
Each Orca is available in AC and DC versions. Below are the key specifications for each version: the standard Orca, the 316L stainless steel version, and the high-temperature versions.
Lighting technology & electrical
Luminous flux: 111,300 lumens
Efficiency: 139 lumens/W
Rated power: 800 W
Available voltage range: 180-528 VAC
Optional: 250-740 VDC version
Power consumption
Approx. 2.1 A at 380 V
Approx. 3.6 A at 220 V
Construction & Performance
IP rating: IP69K
Impact resistance: IK10
CRI (Ra) standard: >70
CRI (Ra) optional: >80 or >90
Operating temperature range: -45°C to +50°C (-49°F to +122°F)
Expected LED lifespan: L80B10, 345,000 hours
Housing material: aluminum alloy, <0.08% copper
Coating: conversion layer + 2-layer titanium-based e-coating
Bracket material: high-tensile 316L stainless steel
Base material: UV-protected polycarbonate (IK10) or impact-resistant glass (IK09)
Color: Titanium Black
Cable type: H07BQ-F, 2.0 m
Connection: pre-assembled connection cable with free conductors, remote driver
Dimensions & weight
Fixture weight: 22.7 kg (50 lb)
Product Dimensions: 500 x 441 x 96 mm (19.6 x 17.3 x 3.7 in)
Packaging dimensions: 570 x 505 x 165mm
Bracket adjustment range: ±240°, in 30° increments
Light Color & Optics
Cool white: 6500K or 5000K
Neutral white: 4000K
Warm white: 2700K
Amber: 2200K
Also available in two-tone (cool white / amber)
Beamangles & Application
14° spot – for illumination over very large distances (50–700 m)
38° wide beam – for medium-range illumination (30–150 m)
69° beam spreader – for wide illumination at short distances (15–80 m)
14°x46° flare – for wide but focused illumination at a distance (up to 250 m)
Mounting accessories
Stabilizing bracket (also with a driver on the bracket), rear-mount bracket, and Orca Crane Bracket for tower cranes
Warranty
5-year limited product warranty
Product Certification
CE, IEC 60598
North American configurations are available upon request.
Lighting technology & electrical
Luminous flux: 100,200 lumens
Efficiency: 125 lumens/W
Rated power: 800 W
Nominal voltage: 24 V
Available voltage range: 20-35 VDC
Power consumption
Approx. 33.4 A at 24 V
Construction & Performance
IP rating: IP69K
Impact resistance: IK10
CRI (Ra) standard: >70
CRI (Ra) optional: >80 or >90
Operating temperature range: -45°C to +50°C (-49°F to +122°F)
Expected LED lifespan: L80B10, 345,000 hours
Housing material: aluminum alloy, <0.08% copper
Coating: conversion layer + 2-layer titanium-based e-coating
Bracket material: high-tensile 316L stainless steel
Base material: UV-protected polycarbonate (IK10) or impact-resistant glass (IK09)
Color: Titanium Black
Cable type: H07BQ-F, 2.0 m
Connection: pre-assembled connection cable with free conductors, remote driver
Dimensions & weight
Fixture weight: 22.7 kg (50 lb)
Product Dimensions: 500 x 441 x 96 mm (19.6 x 17.3 x 3.7 in)
Packaging dimensions: 570 x 505 x 165mm
Bracket adjustment range: ±240°, in 30° increments
Light Color & Optics
Cool white: 6500K or 5000K
Neutral white: 4000K
Warm white: 2700K
Amber: 2200K
Also available in two-tone (cool white / amber)
Beamangles & Application
14° spot – for illumination over very large distances (50–700 m)
38° wide beam – for medium-range illumination (30–150 m)
69° beam spreader – for wide illumination at short distances (15–80 m)
14°x46° flare – for wide but focused illumination at a distance (up to 250 m)
Mounting accessories
Stabilizing Bracket and Orca Crane Bracket for tower cranes
Warranty
5-year limited product warranty
Product Certification
CE, IEC 60598
North American configurations are available upon request.
Lighting technology & electrical
Luminous flux: 100,200 lumens
Efficiency: 125 lumens/W
Rated power: 800 W
Nominal voltage: 48 V
Available voltage range: 35-60 VDC
Power consumption
Approx. 16.7 A at 48 V
Approx. 13.4 A at 60 V
Construction & Performance
IP rating: IP69K
Impact resistance: IK10
CRI (Ra) standard: >70
CRI (Ra) optional: >80 or >90
Operating temperature range: -45°C to +50°C (-49°F to +122°F)
Expected LED lifespan: L80B10, 345,000 hours
Housing material: aluminum alloy, <0.08% copper
Coating: conversion layer + 2-layer titanium-based e-coating
Bracket material: high-tensile 316L stainless steel
Base material: UV-protected polycarbonate (IK10) or impact-resistant glass (IK09)
Color: Titanium Black
Cable type: H07BQ-F, 2.0 m
Connection: pre-assembled connection cable with free conductors, remote driver
Dimensions & weight
Fixture weight: 22.7 kg (50 lb)
Product Dimensions: 500 x 441 x 96 mm (19.6 x 17.3 x 3.7 in)
Packaging dimensions: 570 x 505 x 165mm
Bracket adjustment range: ±240°, in 30° increments
Light Color & Optics
Cool white: 6500K or 5000K
Neutral white: 4000K
Warm white: 2700K
Amber: 2200K
Also available in two-tone (cool white / amber)
Beamangles & Application
14° spot – for illumination over very large distances (50–700 m)
38° wide beam – for medium-range illumination (30–150 m)
69° beam spreader – for wide illumination at short distances (15–80 m)
14°x46° flare – for wide but focused illumination at a distance (up to 250 m)
Mounting accessories
Stabilizing Bracket and Orca Crane Bracket for tower cranes
Warranty
5-year limited product warranty
Product Certification
CE, IEC 60598
North American configurations are available upon request.
Lighting technology & electrical
Luminous flux: 111,300 lumens
Efficiency: 139 lumens/W
Rated power: 800 W
Available voltage range: 180-528 VAC
Power consumption
Approx. 2.1 A at 380 V
Approx. 3.6 A at 220 V
Construction & Performance
IP rating: IP69K
Impact resistance: IK10
CRI (Ra) standard: >70
CRI (Ra) optional: >80 or >90
Operating temperature range: -45°C to +50°C (-49°F to +122°F)
Expected LED lifespan: L80B10, 345,000 hours
Housing material: 316L stainless steel
Bracket material: high-tensile 316L stainless steel
Base material: UV-protected polycarbonate (IK10) or impact-resistant glass (IK09)
Color: Stainless steel
Cable type: H07BQ-F, 2.0 m
Connection: pre-assembled connection cable with free conductors, remote driver
Dimensions & weight
Fixture weight: 32 kg (70.5 lb)
Product Dimensions: 500 x 441 x 96 mm (19.6 x 17.3 x 3.7 in)
Packaging dimensions: 570 x 505 x 165mm
Bracket adjustment range: ±240°, in 30° increments
Light Color & Optics
Cool white: 6500K or 5000K
Neutral white: 4000K
Warm white: 2700K
Amber: 2200K
Also available in two-tone (cool white / amber)
Beamangles & Application
14° spot – for illumination over very large distances (50–700 m)
38° wide beam – for medium-range illumination (30–150 m)
69° beam spreader – for wide illumination at short distances (15–80 m)
14°x46° flare – for wide but focused illumination at a distance (up to 250 m)
Mounting accessories
Stabilizing bracket (also with a driver on the bracket), rear-mount bracket, and Orca Crane Bracket for tower cranes
Warranty
20-year warranty on the housing, 5 years on all other components for heavy industrial use
Product Certification
CE, IEC 60598
North American configurations are available upon request.
Lighting technology & electrical
Luminous flux: 100,200 lumens
Efficiency: 125 lumens/W
Rated power: 800 W
Nominal voltage: 24 V or 48 V
Available voltage range: 20-35 VDC or 35-60 VDC
Power consumption
Approx. 16.7 A at 48 V
Approx. 13.4 A at 60 V
Construction & Performance
IP rating: IP69K
Impact resistance: IK10
CRI (Ra) standard: >70
CRI (Ra) optional: >80 or >90
Operating temperature range: -45°C to +50°C (-49°F to +122°F)
Expected LED lifespan: L80B10, 345,000 hours
Housing material: 316L stainless steel
Bracket material: high-tensile 316L stainless steel
Base material: UV-protected polycarbonate (IK10) or impact-resistant glass (IK09)
Color: Stainless steel
Cable type: H07BQ-F, 2.0 m
Connection: pre-assembled connection cable with free conductors, remote driver
Dimensions & weight
Fixture weight: 32 kg (70.5 lb)
Product Dimensions: 500 x 441 x 96 mm (19.6 x 17.3 x 3.7 in)
Packaging dimensions: 570 x 505 x 165mm
Bracket adjustment range: ±240°, in 30° increments
Light Color & Optics
Cool white: 6500K or 5000K
Neutral white: 4000K
Warm white: 2700K
Amber: 2200K
Also available in two-tone (cool white / amber)
Beamangles & Application
14° spot – for illumination over very large distances (50–700 m)
38° wide beam – for medium-range illumination (30–150 m)
69° beam spreader – for wide illumination at short distances (15–80 m)
14°x46° flare – for wide but focused illumination at a distance (up to 250 m)
Mounting accessories
Stabilizing bracket (also with a driver on the bracket), rear-mount bracket, and Orca Crane Bracket for tower cranes
Warranty
20-year warranty on the housing, 5 years on all other components for heavy industrial use
Product Certification
CE, IEC 60598
North American configurations are available upon request.
Lighting technology & electrical
Luminous flux: 55,400 lumens (240 W) or 73,600 lumens (320 W)
Efficiency: 230 lumen/W
Power consumption: 240 W or 320 W
Available voltage range: 90-305 VAC or 180-528 VAC
Bundle corner
120° very wide – no lenses possible with this version
Construction & Performance
IP rating: IP69K
Impact resistance: IK08
CRI (Ra) standard: >70
Operating temperature range: -45°C to +120°C (+248°F)
Expected LED lifespan: L70B10, 272,000 hours
Housing material: aluminum alloy, <0.08% copper
Coating: conversion layer + 2-layer titanium-based e-coating
Bracket material: high-tensile 316L stainless steel
Base material: chemically hardened glass (IK08)
Color: Titanium light gray
Cable type: silicone, 2.0 m heat-resistant, remote driver outside the hot zone
Dimensions & weight
Fixture weight: 22.7 kg (50 lb)
Product Dimensions: 500 x 441 x 96 mm (19.6 x 17.3 x 3.7 in)
Bracket adjustment range: ±240°, in 30° increments
Light color
Cool white: 6500K
Neutral white: 4000K
Warm white: 2700K
Options
Infrared-reflective print, HT lenses, and 316L stainless steel casing
Warranty
5-year limited product warranty
Product Certification
CE, IEC 60598
North American configurations are available upon request.
Lighting technology & electrical
Luminous flux: 39,000 lumens (240 W) or 52,000 lumens (320 W)
Efficiency: 162 lm/W
Power consumption: 240 W or 320 W
Available voltage range: 90-305 VAC
Bundle corners
High-temperature optics: 20°, 40°, or 60° – for targeted illumination in oven zones at a distance
Construction & Performance
IP rating: IP69K
Impact resistance: IK08
CRI (Ra) standard: >70
Operating temperature range: -45°C to +120°C (+248°F)
Expected LED lifespan: L70B10, 272,000 hours
Housing material: aluminum alloy, <0.08% copper
Coating: conversion layer + 2-layer titanium-based e-coating
Bracket material: high-tensile 316L stainless steel
Base material: chemically hardened glass (IK08)
Color: Titanium light gray
Cable type: silicone, 2.0 m heat-resistant, remote driver outside the hot zone
Dimensions & weight
Fixture weight: 22.7 kg (50 lb)
Product Dimensions: 500 x 441 x 96 mm (19.6 x 17.3 x 3.7 in)
Bracket adjustment range: ±240°, in 30° increments
Light color
Cool white: 6500K
Neutral white: 4000K
Warm white: 2700K
Options
Infrared-reflective print, HT lenses, and 316L stainless steel casing
Warranty
5-year limited product warranty
Product Certification
CE, IEC 60598
North American configurations are available upon request.
The Orca HT is the high-temperature version within the Orca product family and the most powerful HT floodlight we offer. Where standard LED fixtures fail due to heat, the Orca HT continues to operate at ambient temperatures up to +120°C—even in the presence of infrared radiation from ovens and smelters. There are three versions: 240 W with a 120° beam angle (55,000 lumens) and 240 or 320 W with high-temperature optics of 20°, 40°, or 60° for directional lighting. All versions feature additional thermal protection, chemically toughened glass, a heat-resistant silicone cable, and a remote driver located outside the hot zone. An infrared-reflective circuit board and a 316L stainless steel housing are available as options.
The Orca is chosen not only based on power or lumens, but primarily on how the light is directed. The lens angle determines where the light falls: a narrow 14° spot concentrates the light up to 700 meters away, while a 69° lens illuminates a wide area up close. In addition, the asymmetrical 14°x46° flare is available for wide yet focused illumination—commonly used on crane booms. The right choice depends on the mounting height, work area, and desired illumination level. JEL Products can support this with a project-specific lighting calculation upon request.
14° spot | floodlight
38° | Floodlight
14° x 46° | asymmetric beam
69° | floodlight
Not every application requires the same lighting pattern. Especially for cranes, machines, and mobile installations, the mounting height, the operator’s line of sight, and the shape of the work area determine which combination of lens options will yield the best results. For projects where this must be substantiated, JEL Products provides a customized lighting calculation, including the number of fixtures, their positioning, and expected illuminance levels in lux.
Yes. With 111,300 lumens from a single die-cast housing, the Orca is the most powerful industrial floodlight on the market that is also IP69K-rated. Thanks to careful thermal engineering—156 lenses mounted on a housing designed for maximum heat dissipation—the light output remains consistent even during continuous operation.
The Orca is essentially a larger version of the Barracuda: it shares the same design philosophy, coatings, and variants (AC/DC, 316L stainless steel, and HT), but with 800 W and up to 111,300 lumens compared to 320 W and 44,650 lumens. Choose the Barracuda when the more compact size and lower weight are more suitable; choose the Orca when maximum light output per position is required.
The Shark delivers approximately 50,000 lumens at 320 W and is optimized for efficiency and low weight (9.2 kg). The Orca, with 800 W and 111,300 lumens, is designed for maximum output per housing—and is correspondingly heavier at 22.7 kg. On large cranes and installations, a single Orca can easily replace two smaller fixtures, including cables and mounting points.
The Snapper HC achieves up to approximately 83,000 lumens by combining multiple lightweight Snapper units and is the lightweight solution for high output. The Orca delivers even more light (111,300 lumens) from a single die-cast, heavy-duty housing with IK10 impact resistance—the more robust choice for impacts, vibrations, and the harshest environments.
In most cases, it is not used as primary site lighting. For site lighting and area lighting—where large areas need to be illuminated from tall poles without causing light pollution—the DarkLicht solutions are a more logical and efficient choice. On tall poles at work sites, such as in the mining industry, the Orca, on the other hand, is a proven choice.
The correct lens angle depends on mounting height, desired illuminance, surface area, and the nature of the work. There is no universal rule of thumb that adequately determines this. The correct choice is substantiated with a lighting calculation in a simulation program. JEL Products can perform this calculation for you, tailored to your specific situation. This way, not only the lens angle but also the number of luminaires, their positioning, and the expected illuminance levels in lux are determined.
The Orca is certified in accordance with CE and IEC 60598. CE certifies compliance with the applicable European directives. IEC 60598 is the international standard for lighting fixtures and includes requirements regarding construction, electrical safety, and thermal behavior. In addition, the Orca helps ensure compliance with EN 12464-2 for the safe lighting of industrial outdoor workplaces. For specific project requirements, JEL Products can assess the certification status on a per-application basis.
Yes. The Orca is designed for the harshest outdoor environments. The aluminum alloy housing contains less than 0.08% of copper to minimize galvanic corrosion and features a two-layer titanium-based e-coating; the bracket is made of high-tensile 316L stainless steel as standard. For environments with aggressive chemicals or extremely salty water, the Orca is available entirely in 316L stainless steel, with a 20-year warranty on the housing.
Yes. The Orca is IP69K-certified, which means the fixture can withstand high-pressure and steam jet cleaning. It is tested in accordance with the IP69K standard: high-pressure, high-temperature water jets from all angles. The fixture is therefore suitable for environments where machines and equipment are periodically cleaned intensively.
No, the Orca is not currently ATEX-certified. The fixture is not intended for use in potentially explosive atmospheres (Zone 1, Zone 2, or similar). For applications where ATEX certification is required, we recommend discussing this with us in advance so that a suitable solution can be determined.
Copper in aluminum alloys accelerates galvanic corrosion when the aluminum comes into contact with stainless steel or seawater. By deliberately keeping the copper content below 0.08%, this corrosion chain is interrupted. Combined with the 316L stainless steel bracket and the titanium-based e-coating, this results in a fixture that maintains its structural integrity even during prolonged exposure to salty or corrosive environments. This is a deliberate choice of materials, not a standard specification.
Yes. The Orca was developed for the largest cranes, mining machinery, and offshore installations where continuous vibrations and heavy shocks are part of the operating environment. For moving mounting positions, we supply self-stabilizing brackets, and for tower cranes, the Orca Crane Bracket with a robust pin system. For specific vibration classes or regulatory requirements, JEL Products can assess suitability on a case-by-case basis.
The Orca is low-maintenance and requires no periodic maintenance after installation. There are no consumable parts or replaceable modules; the driver is mounted remotely and is therefore accessible separately. The recommended inspection points are standard for luminaires in harsh environments: checking the cable entry for a proper seal, verifying the torque on the mounting bolts, and keeping the cooling fins free of dust, grease, or buildup.
The specified service life of 145,000 hours is an L80B10 value. This means that at that point, 90% of the luminaires will still be delivering at least 80% of their initial light output. With continuous use of 24 hours a day, this corresponds to over 16 years; with 16 hours a day, nearly 25 years. In practice, the LED itself is rarely the limiting factor; environmental stress, corrosion, mechanical stress, and installation quality determine the actual service life in the field.
The standard Orca AC supports 180–528 VAC and is therefore intended for phase-to-phase and high-current connections, as is common on large cranes and industrial installations; a 250–740 VDC version is available as an option. The DC version is available for 24V (20–35 VDC) and 48V (35–60 VDC) systems. The HT versions are available in 90–305 VAC and 180–528 VAC. The correct version is selected at the time of ordering; if in doubt, we recommend consulting with us in advance.
Yes, for applications where the light level needs to be adjustable or the fixture needs to be integrated into a control system, dimming options are available for each model. Which control option is appropriate depends on the switching configuration and the system into which the Orca is integrated. Please contact us to discuss the options for your configuration.
Yes. The Orca is included as a standard component on the largest cranes and machines from leading manufacturers—including the Mammoet SK6000, the world’s largest land crane. For mass production, JEL Products can tailor the lens angle, voltage configuration, color temperature, and mounting accessory to the specific machine architecture.
The complete set of dimensions, including the mounting pattern and bracket cross-sections, is included in the product datasheet (product dimensions: 500 x 441 x 96 mm; bracket adjustable ±240° in 30° increments). This is available in the downloads section or upon request. For project-specific mounting solutions, in addition to the standard bracket, we also supply stabilizing brackets, a rear-mount bracket, and the Orca Crane Bracket.
Are you looking for maximum light output for a large crane, mining site, offshore installation, or heavy-duty industrial application? We’d be happy to help you select the right Orca model—AC, DC, 316L stainless steel, or HT — and the appropriate mounting accessory, from a stabilizing bracket to a Orca Crane Bracket. Tell us more about your application, location, and project scope.
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