Year
Lifetime
Protected and
dustproof
Steel mills operate in extremely demanding environments with high temperatures, intense infrared radiation, dust, vibrations, and heavy machinery. These factors can significantly reduce the performance and lifespan of conventional and even standard LED lighting. This leads to reduced visibility, increased maintenance costs, and potential safety hazards.
JEL Products understands these challenges and offers specialized LED lighting solutions reliably perform in the most extreme conditions within the steel industry. With a design life of 15 years and a robust construction are our fixtures, such as the Orca en Barracuda floodlights, ideal for application in steel mills.
Our fixtures, the ‘OR156’ Orca en ‘BA48’ Barracuda high-temperature floodlights are specially designed to function in the extreme temperatures and exposure to infrared radiation characteristic of steel mills. With a temperature resistance of up to +120ºC our fixtures remain reliably performing where conventional lighting fails. This means less downtime and continuous, consistent lighting of your production facilities.
Steel production involves significant amounts of dust and strong vibrations from heavy machinery. Our fixtures meet the highest IP Ratings (IP66/IP67/IP69K) and possess a IK08 impact resistance, meaning they are excellently protected against dust ingress and mechanical impact. The robust housing prevents dust particles from entering the fixture, thus preserving performance and lifespan.
With a design life of 15 years (Based on a lifespan of 100,000 hours with 70% lumen maintenance) our lighting solutions offer a sustainable investment. This results in less frequent replacements, lower maintenance costs, and minimal downtime in your production processes. The consistent light output throughout the luminaire's lifespan ensures a stable and safe working environment.
Our LED fixtures are extremely energy-efficient, with a lumen-per-watt efficiency that does not exist elsewhere on the market: up to 230 lm/W. This leads to significant energy savings compared to conventional lighting. Lower energy costs directly contribute to a reduction in your operating expenses and help reduce your ecological footprint.
Good lighting is crucial for safety and efficiency on the job site. Our fixtures provide bright, consistent illumination that helps identify potential hazards and improves the accuracy of tasks. This is especially important in the steel industry, where machinery can be complex and potentially dangerous.
Thanks to the thoughtful design of the ‘OR156’ Orca en ‘BA48 Barracuda Our floodlights can be easily installed, even in challenging spaces within steel mills. Our custom-designed driver boxes and cabinets are engineered to seamlessly integrate with your existing infrastructure, enhancing ease of installation and minimizing downtime.
Our fixtures are built with durable materials like marine-grade aluminum and special corrosion-resistant coatings, making them resistant to corrosion and mechanical impact. This increases the reliability and extends the lifespan of the fixtures, even in the most challenging industrial environments.
By using high-quality components and an advanced thermal design, our fixtures require minimal maintenance. This reduces the need for frequent inspections and repairs, allowing your maintenance teams to focus on other critical tasks.
By collaborating with JEL Products, you gain access to our technical expertise and customer support. We provide guidance throughout the entire process, from selecting the right fixtures to installation and maintenance support. Our experience in the steel industry enables us to offer valuable advice and customized solutions.
Our very robust floodlights can also direct the light pattern to a specific location using our high temperature lenses which are specially designed for use in extreme environments. These lenses can withstand high temperatures, making them ideal for applications requiring long-range illumination.
Our team of experts is ready to advise you on the best lens options for your specific needs. By considering factors such as installation height, distance to the area to be illuminated, and environmental conditions, we can provide a customized solution that is both effective and durable.
We invite both steel mills and installers to collaborate with JEL Products. Our extensive experience and ready-made solutions make implementation simple and efficient. Whether you work directly with the factory or are responsible for maintenance, we are ready to support you with expertise and high-quality products.
We understand that placing driver components in steel mills can be challenging due to high temperatures and limited space. That's why we offer custom-made driver boxes and driver cabinets that safely and reliably supply power and control to the fixtures. Our driver boxes are designed to function in the harshest conditions of the steel industry, including exposure to infrared radiation and electromagnetic interference.
Mounting options
Tata Steel experienced frequent lighting failures in their smelters due to extreme conditions. After installing our Barracuda high-temperature LED floodlights, they saw a significant improvement in both lighting reliability and workplace safety. The custom-made driver boxes ensured an efficient and safe power supply, even in the most challenging environments.
Upgrade your steel mill's lighting system with our advanced high-temperature LED solutions. Contact us today for a consultation and discover how we can tailor our products to your specific needs. So that you have a clear view of your processes and maintenance, and can effectively address emergencies.
Lucas de Graaf
Technical Director
Yes, our fixtures are specifically designed to operate at high temperatures up to +120ºC and are resistant to intense infrared radiation. The Orca en Barracuda series use special materials and advanced thermal technologies to guarantee optimal performance.
Our fixtures are designed for easy installation and require no special procedures. We offer support and guidance to ensure a smooth installation process. If desired, we or one of our global partners can perform the installation for you thanks to our Veterinary
Clinical
Assistantcertification.
Absolutely. We understand the importance of testing products in your specific environment. We offer the possibility to test our products so you can evaluate their performance and suitability for your application.
Our fixtures are designed to perform consistently under temperature fluctuations between -45°C to +120°C. They are also resistant to strong vibrations and mechanical impact, ideal for environments with heavy machinery.
Thanks to high-quality materials and advanced cooling technologies, our LEDs have an expected lifespan of 100,000 hours (L70B10), even with constant exposure to extremely high temperatures and infrared radiation.
Our fixtures have the highest IP Ratings (both IP66/IP67/IP69K), meaning they are excellently protected against dust and water. This makes them ideal for the dusty and dirty conditions found in steel mills.
We offer standard 5-year warranty on all our high-temperature products, including floodlights. To maximize the lifespan of your installation, we recommend following the advice of our experts regarding placement and maintenance of both the lamp and the driver.
Yes, we offer reliable emergency and backup lighting solutions that comply with safety standards and are suitable for extreme environments.
Yes, our team can provide detailed lighting designs and simulations to ensure optimal lighting levels for your specific application.
Discover the power of JEL Products and its industrial LED lighting solutions for greater savings in energy, costs, and CO2 emissions, while simultaneously improving your work safety. Contact us today by filling out the form below, so we can assist you in optimally illuminating your work environment.
