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Orca LED Floodlight

The most powerful industrial floodlight from a single housing: up to 111,300 lumens from 156 lenses, for the heaviest cranes, mining, and offshore.

The flagship of the floodlight line and Mammoet's choice for the SK6000, the largest land-based crane in the world. Available in AC and DC, in fully 316L and as a high-temperature version up to +120 °C.

Response within 1 business day by an engineer. Free lighting calculation and trial luminaire possible.

Aluminum finish, Titanium Black, with standard 316L bracket.

Luminous flux

111,300 lm

800 W, 139 lm/W

Protection

IP69K

also IP66, IP67, and IP68

Impact Resistance

IK10

with polycarbonate, IK09 with glass

Reach

1,000 m

1 lux with the 14° spot

Warranty

5 years

20 years on a 316L case

Temperature

+120 °C

from −45 °C to +120 °C with the HT

Versions Specifications Optics Mounting Downloads FAQ

Decision Aid

When should you choose the Orca?

The luminaire is intended for the most demanding tasks: where maximum light output per luminaire counts and fewer luminaires, cables, and mounting points are a win.

The maximum light output per luminaire counts: up to 111,300 lumens from a single housing
Long distances need to be bridged: with the 14° spot up to approximately 700 meters
The mounting position requires a stabilizing bracket, a rear mount, or the Orca Crane Bracket
Fewer luminaires, cables and mounting points are desired on large cranes and installations
AC and DC occur within a single fleet
The environment is corrosive or reaches +120 °C

When another luminaire fits better

The Orca is not intended for every task. Being clear about its limitations leads to a better end result.

Weight and installation space are decisive factors: then the Barracuda or the Shark
The load-bearing capacity of the structure is limited: the luminaire weighs 22.7 kg
The required light output per position is also achievable with a smaller luminaire
Complete light blocking against light pollution is required: then DarkLicht
ATEX or Ex certification is required
A standard indoor luminaire for light applications will suffice

Versions

Four versions

The same design philosophy as the Barracuda, but on a larger scale: a cast housing with less than 0.08 % copper, a titanium e-coating, and a 316L bracket. The differences lie in the material, the temperature limit, and the power supply.

Orca AC and DC

100,200 – 111,300 lm

The standard version in aluminum with titanium e-coating and 316L bracket. AC from 180 to 528 VAC with 111,300 lm, DC up to 100,200 lm for 24 V and 48 V systems.

ORAC01 · ORDC01 · ORDC02

Orca 316L

100,200 – 111,300 lm

Made entirely of 316L stainless steel for marine, offshore, and chemical applications where standard coatings are insufficient. The same lighting performance, with a 20-year warranty on the housing.

Orca HT

39,000 – 65,000 lm up to +120 °C

For furnace zones in the steel and glass industries up to +120 °C. 240 to 320 W with chemically tempered glass, standard 120° or with HT optics.

Orca Customization

For each mounting position

Self-stabilizing brackets, with the driver mounted directly on the bracket if desired, a rear-mount bracket, and the Orca Crane Bracket for tower cranes.

on request

Product family

The Orca's place within the product family

Five floodlights, increasing in output. The right choice depends on what the position requires: weight, range, or maximum lumens per housing.

Luminaire	Role in the range	Power	IP and IK	Weight
Marlin 18,000 lumens	The link between work lights and heavy-duty floodlights.	120 W	IP69K / IK10	5.5 kg
Snapper 31,000 lumens	The compact light-duty floodlight, with maximum lumens per weight.	150 to 180 W	IP68 / IK08	3.1 kg
Snapper HC 83,000 lumens	Two or three cast modules on a single bracket: maximum light per kilogram.	270 to 500 W	IP68 / IK08	12.6 kg
Barracuda 44,100 lumens	Most powerful compact floodlight, with more output and more range.	240 to 320 W	IP69K / IK10	10.1 kg
Shark 50,000 lumens	More efficient floodlight, with the lowest weight per lumen.	320 W	IP69K / IK10	9.2 kg
Orca 111,300 lumens	Heaviest floodlight, for the highest lumen output per housing.	800 W	IP69K / IK09	22.7 kg

Specifications

Full specification

Each Orca is available in AC and DC versions. Select a version, and the complete list of specifications below will update accordingly: the standard Orca, the 316L stainless steel version, and the two high-temperature versions.

Item number

ORAC01-65K · also 40K, 27K, 22K and BIC

The three-phase power version, 180 to 528 VAC. Note the low inrush current of the TLD800: 5.4 A peak.

111,300 lm

Light

Luminous flux	111,300 lm
Power consumption	800 W
Efficiency	139 lm/W
Optics	14° spot, 38°, 69°, 14° × 46° flare. Combinations possible.
Color temperatures	6500K, 5000K, 4000K, 2700K and amber 2200K
Bi-color	4000K with amber 2200K, switchable during operation
CRI (Ra)	> 70, or optionally 80 or 90
Color consistency	3-step MacAdam

Electric

Voltage range	180–528 VAC
Nominal voltage	Not applicable to AC
Current draw	approx. 2.1 A at 380 V · 3.6 A at 220 V
Dimming	0–10 V, PWM, and DALI-2, or via NFC
Driver	remote TLD800 of BLD800, can in DRB-2
Driver Type	TLD800, 800 W
Inrush current	5.4 A peak, T50 8 ms at 220 V
Luminaires per MCB	B16: 2 · C16: 2 · C25: 4 · D16: 3
Surge protection	6 kV line-to-line, 10 kV line-to-ground (IEC 61000-4-5)
Labor Factor and THD	> 0.9 at 60–100 % load, THD < 15 % at 60–100 %

Construction

Housing	cast aluminum, < 0.08 % copper
Surface treatment	titanium e-coating, 2-layer
Bracket	High-tensile 316L stainless steel, ± 240° in 30° increments
Front	UV-resistant polycarbonate IK10 or chemically toughened glass IK09
Color	Titanium Black
Dimensions	515 × 440 × 95 mm
Weight	22.7 kg, including bracket
Cable type	H07BQ-F, 4-wire (2 × 2.5 mm² + 2 × 0.5 mm²), 2.0 m
Connection	pre-assembled cable, loose wires
Accessories	Rear Mount Bracket · Crane Light Stabilizer · Orca Crane Bracket

Protection and durability

IP Ratings	IP66, IP67, IP68 and IP69K
Impact Resistance	IK10 with polycarbonate, IK09 with glass
Corrosion class	C5 Industrial and Maritime (ISO 9223)
Vibration class	6 G at resonance (IEC 60068-2-6), shock IEC 60068-2-27
Operating temperature	−45 to +50 °C
LED lifespan	TM-21 L90B05 > 360,000 hours
Driver lifespan	≥ 100,000 hours at Tc 75 °C, ≥ 130,000 hours at Tc 50 °C
MTBF driver	≥ 320,000 hours at Tc 75 °C (MIL-HDBK-217F)
Warranty	5 years on the complete luminaire
Certification	CE, IEC 60598, EN 55015, EN 61547, EMC. North America upon request.
Packaging	depending on quantity, upon request

Item number

ORDC01-65K · also 40K, 27K, 22K and BIC

For the 24 V on-board power supply. Expect a substantial current draw: approx. 33.4 A at 24 V, size the cable cross-section accordingly.

100,200 lm

Light

Luminous flux	100,200 lm
Power consumption	800 W
Efficiency	125 lm/W
Optics	14° spot, 38°, 69°, 14° × 46° flare. Combinations possible.
Color temperatures	6500K, 5000K, 4000K, 2700K and amber 2200K
Bi-color	4000K with amber 2200K, switchable during operation
CRI (Ra)	> 70, or optionally 80 or 90
Color consistency	3-step MacAdam

Electric

Voltage range	20–35 VDC
Nominal voltage	24 V
Current draw	approx. 33.4 A at 24 V
Dimming	custom work
Driver	DC driver circuit board
Driver Type	not applicable, driver on board
Inrush current	not applicable, driver on board
Luminaires per MCB	not applicable, driver on board
Surge protection	not applicable, driver on board
Labor Factor and THD	not applicable, driver on board

Construction

Housing	cast aluminum, < 0.08 % copper
Surface treatment	titanium e-coating, 2-layer
Bracket	High-tensile 316L stainless steel, ± 240° in 30° increments
Front	UV-resistant polycarbonate IK10 or chemically toughened glass IK09
Color	Titanium Black
Dimensions	515 × 440 × 95 mm
Weight	22.7 kg, including bracket
Cable type	H07BQ-F, 2 cores (2 × 2.5 mm²), 2.0 m
Connection	pre-assembled cable, loose wires
Accessories	Crane Light Stabilizer

Protection and durability

IP Ratings	IP66, IP67, IP68 and IP69K
Impact Resistance	IK10 with polycarbonate, IK09 with glass
Corrosion class	C5 Industrial and Maritime (ISO 9223)
Vibration class	6 G at resonance (IEC 60068-2-6), shock IEC 60068-2-27
Operating temperature	−45 to +50 °C
LED lifespan	TM-21 L90B05 > 360,000 hours
Driver lifespan	not applicable
MTBF driver	not applicable, driver on board
Warranty	5 years on the complete luminaire
Certification	CE, IEC 60598, EN 55015, EN 61547, EMC. North America upon request.
Packaging	depending on quantity, upon request

Item number

ORDC02-65K · also 40K, 27K, 22K and BIC

The 35–60 VDC version for large electric cranes and 48 V systems.

100,200 lm

Light

Luminous flux	100,200 lm
Power consumption	800 W
Efficiency	125 lm/W
Optics	14° spot, 38°, 69°, 14° × 46° flare. Combinations possible.
Color temperatures	6500K, 5000K, 4000K, 2700K and amber 2200K
Bi-color	4000K with amber 2200K, switchable during operation
CRI (Ra)	> 70, or optionally 80 or 90
Color consistency	3-step MacAdam

Electric

Voltage range	35–60 VDC
Nominal voltage	48 V
Current draw	approx. 16.7 A at 48 V · 13.4 A at 60 V
Dimming	custom work
Driver	DC driver circuit board
Driver Type	not applicable, driver on board
Inrush current	not applicable, driver on board
Luminaires per MCB	not applicable, driver on board
Surge protection	not applicable, driver on board
Labor Factor and THD	not applicable, driver on board

Construction

Housing	cast aluminum, < 0.08 % copper
Surface treatment	titanium e-coating, 2-layer
Bracket	High-tensile 316L stainless steel, ± 240° in 30° increments
Front	UV-resistant polycarbonate IK10 or chemically toughened glass IK09
Color	Titanium Black
Dimensions	515 × 440 × 95 mm
Weight	22.7 kg, including bracket
Cable type	H07BQ-F, 2 cores (2 × 2.5 mm²), 2.0 m
Connection	pre-assembled cable, loose wires
Accessories	Crane Light Stabilizer

Protection and durability

IP Ratings	IP66, IP67, IP68 and IP69K
Impact Resistance	IK10 with polycarbonate, IK09 with glass
Corrosion class	C5 Industrial and Maritime (ISO 9223)
Vibration class	6 G at resonance (IEC 60068-2-6), shock IEC 60068-2-27
Operating temperature	−45 to +50 °C
LED lifespan	TM-21 L90B05 > 360,000 hours
Driver lifespan	not applicable
MTBF driver	not applicable, driver on board
Warranty	5 years on the complete luminaire
Certification	CE, IEC 60598, EN 55015, EN 61547, EMC. North America upon request.
Packaging	depending on quantity, upon request

Item number

ORSS01-65K · also 40K, 27K, and 22K

Entirely 316L, electropolished, for marine, offshore, and chemical industries. Same lighting performance as the aluminum version.

111,300 lm

Light

Luminous flux	111,300 lm
Power consumption	800 W
Efficiency	139 lm/W
Optics	14° spot, 38°, 69°, 14° × 46° flare. Combinations possible.
Color temperatures	6500K, 5000K, 4000K, 2700K and amber 2200K
Bi-color	4000K with amber 2200K, switchable during operation
CRI (Ra)	> 70, or optionally 80 or 90
Color consistency	3-step MacAdam

Electric

Voltage range	180–528 VAC
Nominal voltage	Not applicable to AC
Current draw	approx. 2.1 A at 380 V · 3.6 A at 220 V
Dimming	0–10 V, PWM, and DALI-2, or via NFC
Driver	remote TLD800 of BLD800, can in DRB-2
Driver Type	TLD800, 800 W
Inrush current	5.4 A peak, T50 8 ms at 220 V
Luminaires per MCB	B16: 2 · C16: 2 · C25: 4 · D16: 3
Surge protection	6 kV line-to-line, 10 kV line-to-ground (IEC 61000-4-5)
Labor Factor and THD	> 0.9 at 60–100 % load, THD < 15 % at 60–100 %

Construction

Housing	316L stainless steel, solid
Surface treatment	electrolytically polished
Bracket	High-tensile 316L stainless steel, ± 240° in 30° increments
Front	UV-resistant polycarbonate IK10 or chemically toughened glass IK09
Color	stainless steel
Dimensions	515 × 440 × 95 mm
Weight	36.3 kg, including the bracket
Cable type	H07BQ-F, 4-wire (2 × 2.5 mm² + 2 × 0.5 mm²), 2.0 m
Connection	pre-assembled cable, loose wires
Accessories	316L rear-mount bracket

Protection and durability

IP Ratings	IP66, IP67, IP68 and IP69K
Impact Resistance	IK10 with polycarbonate, IK09 with glass
Corrosion class	C5 and CX (ISO 9223). 316L is CRC III according to EN 1993-1-4, PREN approximately 24
Vibration class	6 G at resonance (IEC 60068-2-6), shock IEC 60068-2-27
Operating temperature	−45 to +50 °C
LED lifespan	TM-21 L90B05 > 360,000 hours
Driver lifespan	≥ 100,000 hours at Tc 75 °C, ≥ 130,000 hours at Tc 50 °C
MTBF driver	≥ 320,000 hours at Tc 75 °C (MIL-HDBK-217F)
Warranty	20-year warranty on the housing, 5-year warranty on all other parts
Certification	CE, IEC 60598, EN 55015, EN 61547, EMC. North America upon request.
Packaging	depending on quantity, upon request

Item number

ORSS02-65K · also 40K, 27K, and 22K

The 316L version for DC systems: 48 V as standard, 24 V available upon request as a custom solution.

100,200 lm

Light

Luminous flux	100,200 lm
Power consumption	800 W
Efficiency	125 lm/W
Optics	14° spot, 38°, 69°, 14° × 46° flare. Combinations possible.
Color temperatures	6500K, 5000K, 4000K, 2700K and amber 2200K
Bi-color	4000K with amber 2200K, switchable during operation
CRI (Ra)	> 70, or optionally 80 or 90
Color consistency	3-step MacAdam

Electric

Voltage range	35–60 VDC
Nominal voltage	48 V, 24 V available upon request as a custom solution
Current draw	approx. 16.7 A at 48 V · 13.4 A at 60 V
Dimming	custom work
Driver	DC driver circuit board
Driver Type	not applicable, driver on board
Inrush current	not applicable, driver on board
Luminaires per MCB	not applicable, driver on board
Surge protection	not applicable, driver on board
Labor Factor and THD	not applicable, driver on board

Construction

Housing	316L stainless steel, solid
Surface treatment	electrolytically polished
Bracket	High-tensile 316L stainless steel, ± 240° in 30° increments
Front	UV-resistant polycarbonate IK10 or chemically toughened glass IK09
Color	stainless steel
Dimensions	515 × 440 × 95 mm
Weight	36.3 kg, including the bracket
Cable type	H07BQ-F, 2 cores (2 × 2.5 mm²), 2.0 m
Connection	pre-assembled cable, loose wires
Accessories	No separate accessory included with this model

Protection and durability

IP Ratings	IP66, IP67, IP68 and IP69K
Impact Resistance	IK10 with polycarbonate, IK09 with glass
Corrosion class	C5 and CX (ISO 9223). 316L is CRC III according to EN 1993-1-4, PREN approximately 24
Vibration class	6 G at resonance (IEC 60068-2-6), shock IEC 60068-2-27
Operating temperature	−45 to +50 °C
LED lifespan	TM-21 L90B05 > 360,000 hours
Driver lifespan	not applicable
MTBF driver	not applicable, driver on board
Warranty	20-year warranty on the housing, 5-year warranty on all other parts
Certification	CE, IEC 60598, EN 55015, EN 61547, EMC. North America upon request.
Packaging	depending on quantity, upon request

Item number

ORHT01-65K · also 40K and 27K

The high-temperature version with the wide 120° distribution, up to 213 lm/W at 240 W.

65,000 lm

Light

Luminous flux	51,000 lm at 240 W, 65,000 lm at 320 W
Power consumption	240 or 320 W
Efficiency	213 lm/W at 240 W, 203 at 320 W
Optics	120° extra-wide
Color temperatures	6500K, 4000K, and 2700K
Bi-color	not available as standard from HT
CRI (Ra)	> 70, or optionally 80 or 90
Color consistency	3-step MacAdam

Electric

Voltage range	90–305 of 180–528 VAC
Nominal voltage	Not applicable to AC
Current draw	approx. 1.1 A (240 W) or 1.5 A (320 W) at 220 V · 0.6 or 0.8 A at 380 V
Dimming	0–10 V, PWM, and DALI-2, or via NFC
Driver	remote TLD800, can in DRB-2
Driver Type	TLD800, 800 W
Inrush current	5.4 A peak, T50 8 ms at 220 V
Luminaires per MCB	B16: 2 · C16: 2 · C25: 4 · D16: 3
Surge protection	6 kV line-to-line, 10 kV line-to-ground (IEC 61000-4-5)
Labor Factor and THD	> 0.9 at 60–100 % load, THD < 15 % at 60–100 %

Construction

Housing	cast aluminum, < 0.08 % copper
Surface treatment	titanium e-coating, 2-layer
Bracket	High-tensile 316L stainless steel, ± 240° in 30° increments
Front	IK09 chemically toughened glass
Color	Titanium Light Gray
Dimensions	515 × 440 × 95 mm
Weight	22.7 kg, including bracket
Cable type	SiHF-OB heat-resistant, 4-conductor (2 × 2.5 mm² + 2 × 0.5 mm²), 15.0 m
Connection	pre-assembled cable, loose wires
Accessories	No separate accessory included with this model

Protection and durability

IP Ratings	IP66, IP67, IP68 and IP69K
Impact Resistance	IK09
Corrosion class	C5 Industrial and Maritime (ISO 9223)
Vibration class	6 G at resonance (IEC 60068-2-6), shock IEC 60068-2-27
Operating temperature	−45 to +120 °C
LED lifespan	TM-21 L90B05: > 360,000 h at 50 °C · 103,000 h at 85 °C · 71,700 h at 105 °C · 51,400 h at 120 °C
Driver lifespan	≥ 100,000 hours at Tc 75 °C, ≥ 130,000 hours at Tc 50 °C
MTBF driver	≥ 320,000 hours at Tc 75 °C (MIL-HDBK-217F)
Warranty	5 years to +120 °C
Certification	CE, IEC 60598, EN 55015, EN 61547, EMC. North America upon request.
Packaging	depending on quantity, upon request

Item number

ORHT02-65K · also 40K and 27K

The high-temperature version with HT optics in 20°, 40°, or 60° angles, for focused lighting in high-temperature areas.

52,000 lm

Light

Luminous flux	39,000 lm at 240 W, 52,000 lm at 320 W
Power consumption	240 or 320 W
Efficiency	163 lm/W at 320 W
Optics	HT-optics 20°, 40° or 60°
Color temperatures	6500K, 4000K, and 2700K
Bi-color	not available as standard from HT
CRI (Ra)	> 70, or optionally 80 or 90
Color consistency	3-step MacAdam

Electric

Voltage range	90–305 of 180–528 VAC
Nominal voltage	Not applicable to AC
Current draw	approx. 1.1 A (240 W) or 1.5 A (320 W) at 220 V · 0.6 or 0.8 A at 380 V
Dimming	0–10 V, PWM, and DALI-2, or via NFC
Driver	remote TLD800, can in DRB-2
Driver Type	TLD800, 800 W
Inrush current	5.4 A peak, T50 8 ms at 220 V
Luminaires per MCB	B16: 2 · C16: 2 · C25: 4 · D16: 3
Surge protection	6 kV line-to-line, 10 kV line-to-ground (IEC 61000-4-5)
Labor Factor and THD	> 0.9 at 60–100 % load, THD < 15 % at 60–100 %

Construction

Housing	cast aluminum, < 0.08 % copper
Surface treatment	titanium e-coating, 2-layer
Bracket	High-tensile 316L stainless steel, ± 240° in 30° increments
Front	IK09 chemically toughened glass
Color	Titanium Light Gray
Dimensions	515 × 440 × 95 mm
Weight	22.7 kg, including bracket
Cable type	SiHF-OB heat-resistant, 4-conductor (2 × 2.5 mm² + 2 × 0.5 mm²), 15.0 m
Connection	pre-assembled cable, loose wires
Accessories	No separate accessory included with this model

Protection and durability

IP Ratings	IP66, IP67, IP68 and IP69K
Impact Resistance	IK09
Corrosion class	C5 Industrial and Maritime (ISO 9223)
Vibration class	6 G at resonance (IEC 60068-2-6), shock IEC 60068-2-27
Operating temperature	−45 to +120 °C
LED lifespan	TM-21 L90B05: > 360,000 h at 50 °C · 103,000 h at 85 °C · 71,700 h at 105 °C · 51,400 h at 120 °C
Driver lifespan	≥ 100,000 hours at Tc 75 °C, ≥ 130,000 hours at Tc 50 °C
MTBF driver	≥ 320,000 hours at Tc 75 °C (MIL-HDBK-217F)
Warranty	5 years to +120 °C
Certification	CE, IEC 60598, EN 55015, EN 61547, EMC. North America upon request.
Packaging	depending on quantity, upon request

All values above are also listed on the datasheet, including dimensions and order code.

For the installer

Driver, circuit loading and protection

The driver is separate from the luminaire and can be installed in the DRB-2 driver box. The values below are taken from the Upowertek datasheets and apply to each driver, not to each luminaire.

Driver AC

TLD800

800 W, remote, in DRB-2

Inrush current

5.4 A peak

T50 8 ms at 220 V

Overvoltage

6 / 10 kV

line-to-line / line-to-earth, IEC 61000-4-5

MTBF driver

320,000 h

at Tc 75 °C, MIL-HDBK-217F

Maximum number of drivers per miniature circuit breaker

Driver	B16	C16	C25	D16
TLD800 · AC and HT	2	2	4	3

Calculated with ABB S200 at 220 V, from the manufacturer's MCB table. Guideline for the engineering phase and not a replacement for the installation calculation; for verification we provide a lighting advice and installation calculation. If there are multiple drivers in one luminaire, divide the number by that number of drivers.

Other electrical

Power factor > 0.9 at 60 to 100 % load
THD < 15 % at a load of 60 to 100 %
Driver lifetime ≥ 100,000 h at Tc 75 °C, ≥ 130,000 h at Tc 50 °C
Dimming with 0–10 V, PWM and DALI-2, or via NFC
Leakage current max. 0.7 mA at 240 VAC, IEC 60598-1
High-voltage DC 250 to 740 V upon request

Optics

Optics and measured beam angles

The lens angle determines where the light ends up. Below are the measured angles from our own IES library, with the optic name as the order code next to it. An optic name is not a measured value: the 69° optic measures 72°. If you are in doubt between two angles, we will substantiate the choice with a free lighting calculation.

14° spot

Spotlight: on the Orca, 1 lux at approximately 1,000 m

38° floodlight

Medium distance, 30 to 100 m

69° wide floodlight

Wide illumination nearby, 15 to 60 m

14° × 46° flare

Just targeted, up to 150 m. A lot in crane jibs.

Optics	Beam angle 50 %	Veldhoek 10 %	Application distance
14° spot	13°	27°	50 to 300 m. In C90 it is 14.1° and 27.3°.
38°	37°	69°	30 to 100 m, symmetrical
69°	72°	103°	15 to 60 m, symmetrical
14° × 46° flare	13° × 45°	30° × 70°	up to 150 m, asymmetric: 45° in C0 and 13° in C90
HT, 120° very wide	136°	168°	Included as standard with the HT version (ORHT01)
HT lenses: 20°, 40°, 60°	face value	not measured yet	with the HT optics version (ORHT02)

The beam angle is the full angle between the directions in which the intensity has decreased to 50 % of the peak; the field angle is 10 %. The upward light output is 0 % at 0° tilt. Combinations of optics within a single luminaire are possible.

Mounting

Video editing software

On the heaviest cranes and installations, the mounting system determines whether a luminaire will last its full service life. That is why the Orca shares the mounting system with the Barracuda, scaled to its size.

Stabilizing bracket

Self-stabilizing suspension that keeps the Orca level on a crane boom; if desired, the driver can be mounted directly on the bracket.

Rear mount bracket

The driver or DRB-2 driver box is located directly on the back of the luminaire: one compact unit, with no separate driver position in the housing.

Orca Crane Bracket

Frame for mounting on the boom of tower cranes; on ring cranes, a single Orca can easily replace two smaller luminaires.

DRB-2 driverbox

Accommodates the remote TLD800 or BLD800 on the mast, on the bracket, or on the back of the luminaire. Also available in 316L.

A fall protection cable is optionally available and is often a strict requirement when installed above a work area. The DRB-2 driver box houses the remote driver and is mounted directly behind the luminaire using the rear mount bracket. The Crane Light Stabilizer has its own product page. For tower cranes see also Tower crane lighting.

Dimensioning

All dimensions in millimeters. The mounting pattern and bracket cross-sections are in the datasheet; DXF and STEP files are available upon request.

Views with dimensions. Drawing not to scale.

Luminaire	515 × 440 × 95 mm
Weight of aluminum	22.7 kg
Weight 316L	36.3 kg
Bracket adjustment	± 240°, in 30° increments
AC and DC Cable Length	2.0 m
Cable length HT	15.0 m
Packaging	on request

The weight listed includes the bracket. Packaging dimensions and weight are included in the listing because JEL handles shipping.

Applications

Where the Orca is installed in practice, and why there.

Cranes and lifting equipment

On slewing cranes and tower cranes, a single Orca can easily replace two smaller luminaires, including cables and mounting points. Mount using the stabilizing bracket or the Orca Crane Bracket.

View tower crane lighting

Mining and heavy equipment

For haul trucks, excavators, and bulk material handling equipment where maximum light output per position matters, with DC versions for 24 V and 48 V systems.

View mobile machines

Maritime and offshore

For harbour cranes, offshore platforms and ships. Titanium e-coating with IP69K, or completely 316L for the heaviest salt loads.

Explore Offshore and Maritime

High temperature

For furnace zones in the steel and glass industry up to +120 °C, with up to 65,000 lumens per luminaire where standard LED lighting falls short thermally.

Explore heavy industry and extreme heat

High temperature

The HT version operates at temperatures up to +120 °C

Where standard LED luminaires fail due to heat, the Orca HT continues to function, even in the presence of infrared radiation from ovens and smelters. 240 to 320 W with additional thermal protections and chemically tempered glass; available as standard with a wide 120° beam angle, or with HT optics of 20°, 40°, or 60°.

The driver remains outside the hot zone: a 15-meter-long SiHF-OB cable bridges the distance to the TLD800, which can fit into the DRB-2 driver box. Up to 65,000 lumens per luminaire at +120 °C.

Service life at +50 °C	> 360,000 hours
at +85 °C	103,000 hours
at +105 °C	71,700 hours
at +120 °C	51,400 hours

TM-21 L90B05. 5-year warranty up to +120 °C. See also High-temperature lighting.

Evidence

Tested, not promised

Every claim carries its condition in the same sentence. You can read more about the test methods at Product Quality and Warranty.

Salt Spray · ISO 9227

1,007 hours

Neutral salt spray test in accordance with ISO 9227, performed on a cast housing that had been scratched beforehand: no coating delamination after 1,007 hours.

Vibration · IEC 60068-2-6

6 G continuous

Vibration-resistant up to 6 G at resonance in accordance with IEC 60068-2-6, with shock testing in accordance with IEC 60068-2-27.

Practice

On the largest land crane

The Orca is included as a standard component on the world's largest cranes, including the Mammoet SK6000 and the PTC 210 DS.

Cranes · hoisting

Mammoet PTC-210-DS

Work lighting up to a height of 160 meters on one of the largest cranes in the world: shadow-free and glare-free light, resistant to vibration, wind loads, and low temperatures.

More than 200 lux at the workstation with five luminaires.

View the project

Construction · Middle East

Jeddah Superdome

Construction site lighting from the tower cranes across the work site of the largest geodesic dome in the world.

Complete construction site lighting from the cranes.

View the project

Offshore · heavy-lift

Boskalis Bokalift 2

Marine-grade deck and crane lighting, featuring the Orca 316L on the crane alongside the Barracuda and DarkLicht.

984,000 lumens on the crane, 200 lux beneath the crane, 7,500 m² of open deck.

View the project

Downloads

Data Sheet

Four pages with the full specification, dimensions and order code. Available for immediate download.

3D file

STEP or DXF for your own drawing work, including the mounting pattern of the bracket.

Photometric files

All 33 versions and optics of the Orca in EULUMDAT (.ldt) format, combined into a single 1.7 MB ZIP file. DIALux and Relux can open these files directly. The part number is included in the file name and within the file itself. We provide IES files upon request.

FAQ

Frequently Asked Questions

Is your question not listed, or would you like something calculated? An engineer will respond within 1 business day.

What is the difference between the Barracuda and the Shark?

The Orca is a scaled-up version of the same platform: 156 lenses in a single cast housing weighing 22.7 kg, delivering up to 111,300 lm at 800 W. The Barracuda and the Shark operate at 320 W and weigh around 10 kg; choose one of these when weight and mounting space are the deciding factors. On large cranes, a single Orca can easily replace two smaller luminaires, including cables and mounting points.

How many luminaires are allowed on a single circuit breaker?

For the AC version with the TLD800 driver: 2 on a B16, 2 on a C16, 4 on a C25, and 3 on a D16. The inrush current of the TLD800 is remarkably low, 5.4 A peak, so power is the limiting factor here, not the peak current. Calculated using ABB S200 at 220 V; guideline for the engineering phase, not a replacement for the electrical installation calculation.

What DC versions are available?

Two: 20–35 VDC (24 V nominal) and 35–60 VDC (48 V nominal) for large electric cranes. At 24 V, pay attention to the current draw of approx. 33.4 A per luminaire; at 48 V this is approx. 16.7 A. The 316L DC version is standard 48 V, with 24 V available on request as a custom solution.

Can the Orca be dimmed or integrated into a control system?

Yes. The AC versions are dimmable via 0–10 V, PWM, and DALI-2, and can also be configured via NFC. For the DC versions, dimming is customized because a constant current is used there.

Which lens angle should I choose?

That depends on the mounting height, the desired illuminance, the shape of the work area, and the operator’s line of sight. We support this with a light calculation. The datasheet lists the measured angle, not the lens name: the 69° lens measures 72°. With the 14° spot lens, the Orca achieves 1 lux at approximately 1,000 meters.

Can the Orca be used in corrosive environments?

Yes. The housing contains less than 0.08 % copper and has a 2-layer titanium-based e-coating; the bracket is 316L. This corresponds to corrosion class C5 Industrial and Maritime. For aggressive chemicals or extremely salty water, the all-316L version is available, with C5 and CX ratings, a PREN of approximately 24, and a 20-year warranty on the housing.

Is the Orca resistant to high-pressure cleaning?

Yes. The luminaire has been tested to IP66, IP67, IP68, and IP69K. All of these classes are mentioned because they are different tests: IP69K is high-pressure and high-temperature steam jet, IP68 is immersion. One does not imply the other.

How heavy is the Orca for my structure?

The aluminum version weighs 22.7 kg including bracket, the 316L version 36.3 kg. For pole mounting, the remote driver or DRB-2 must be included in the pole calculation. We provide the necessary data for the structural engineer.

Is the Orca suitable for use in environments with extreme vibrations?

Yes. The vibration class is 6 G at resonance, tested in accordance with IEC 60068-2-6, with shock testing in accordance with IEC 60068-2-27. For crane jibs, the self-stabilizing stabilizing bracket is available.

What is the actual life expectancy?

The 360,000 hours is a TM-21 L90B05 value: at that point, at least 95 % of the luminaires will still be delivering at least 90 % of their initial light output. This is more stringent than the standard L70 and L80 specifications. In practice, the LED is rarely the limiting factor; environmental conditions and installation quality determine the luminaire’s actual performance in the field.

Is the Orca ATEX- or Ex-certified?

No. The luminaire is not intended for hazardous areas. If ATEX is a requirement, please discuss this in advance, and we will determine a suitable solution together.

Can the Orca be used in an OEM application or mass production?

Yes. The Orca is included as a standard component on the largest cranes and machines from leading manufacturers, including the Mammoet SK6000. For mass production, we tailor the optics, voltage, color temperature, and mounting to the machine’s architecture.

What standards and certifications does the Orca have?

CE, IEC 60598, EN 55015, EN 61547 and the EMC Directive. IEC 60598 covers construction, electrical safety, and thermal behavior. In addition, the luminaire helps meet EN 12464-2 for the safe lighting of industrial outdoor workplaces. Configurations for North America are available upon request.

Discuss your Orca application

Tell us about the application, the location, and the scope of the project. We'll help you choose the design, the finish, and the mounting hardware.

Lucas de Graaf

Technical Director, JEL Products

033-7859809

You will receive a response from the person who is also preparing your lighting calculation.

A reply within one working day, from an engineer
Free lighting calculation with number of luminaires and lux
Test luminaire possible before you decide
5-year warranty, 20 years on a 316L housing

Rather direct contact

+31 (0)33 785 9809

We use your information solely to review your request and respond to it.